A fuel injector includes a nozzle body having spray orifices formed therein each defining a spray orifice diameter dimension (d), and a plurality of spray ducts each in spray path alignment with one of the plurality of spray orifices and including a duct outlet defining a duct exit diameter dimension (D). Each of the spray ducts defines, together with the respective one of the spray orifices, a relative spray area reduction (SAR) at the duct outlet. The ratio of D/d is at least 14, and the SAR is 80% or greater. The configuration provides reduced soot production. Related methodology is disclosed.

A nozzle (10) comprising a through-hole (20) having an optional initial section (36) in fluid communication with the inlet opening (21) of the through-hole (20), a fluid shearing section (40) in fluid communication with the outlet opening (32) of the through-hole (20), and an optional transition region (38) in fluid communication with the initial section (36) and the fluid shearing section (40). The initial section (36) has a relatively constant cross-sectional shape along at least a 20% portion of its length, a shape that converges to the transition region (38), or both. The transition region (38) is disposed along the through-hole length, with a relatively uniform, diverging, converging, diverging and converging, or converging and diverging cross-sectional area along its length. The fluid shearing section (40) has an upstream end in fluid communication with the transition region (38), and a diverging cross-sectional shape along at least a 20% portion of its length that has a minor axis length and a major axis length.

The present invention provides a fuel injector capable of suppressing separation of a fuel flow in an injection port during fuel injection. A fuel injector (30) includes plural injection ports (31a to 31f), each of which injects the fuel into an internal combustion engine (10). The plural injection ports (31a to 31f) are provided in plural on a first circle with a first radius (R1) and on a second circle with a larger second radius (R2) than the first radius (R1), and includes: a first injection port (31a), a center of an opening of which is provided on the first circle; and a second injection port (31c), a center of an opening of which is provided on the second circle on an opposite side of a tangent of the first circle, which passes the center of the opening of the first injection port, from a center axis (CF1) of the fuel injector (30). When seen in a cross section on the shortest line connecting the center of the first injection port (31a) and the center of the second injection port (31c), a first angle (θ1) defined by a center axis (CF2) of the first injection port (31a) and the center axis (CF1) of the fuel injector (30) is larger than a second angle (θ2) defined by a center axis (CF3) of the second injection port (31c) and the center axis (CF1) of the fuel injector (30).

An injector nozzle having a first part having a stem and a flange, the flange having a flange surface, a body including a wall defining a hole, an annular nozzle ring having a first surface and a second surface wherein the first surface and/or the flange surface include a plurality of grooves, the stem being received in the hole, the first part being secured to the body to secure the nozzle ring in place such that the first surface engages the flange surface, the second surface engages the body, and the plurality of grooves define a plurality of injector holes.

An object of the present invention is to provide a working method of an orifice, which has excellent working accuracy and high productivity in order to work an inclination portion (tapered portion) on the entire circumference of an inner wall of an orifice. Therefore, a working method of an orifice includes a first step of forming an orifice hole 54d in an orifice forming member, a second step of pressing a downstream end surface of the orifice forming member in which the orifice hole 54d opens, in a direction toward an upstream side of the orifice hole 54d by a punch 46 having a cutting blade portion 46a larger than a cross section of the orifice hole 54d. The second step causes a material of the orifice forming member to flow from an entire circumference at the downstream end portion of the orifice hole 54d to an inside of the orifice hole 54d to form a cross-sectional area reduction portion 54s in which a cross-sectional area of the orifice hole 54d is reduced from an upstream side to a downstream side.

An opening intersection point is between a nozzle hole axis and an inlet opening portion. A normal line of a suction wall surface at the opening intersection point intersects a nozzle hole inner wall or an imaginary inner wall which is an extension of the nozzle hole inner wall. A distance from an outlet opening portion to an inner wall intersection point, which is an intersection point between the normal line and the nozzle hole inner wall or the imaginary inner wall, is LA. An nozzle hole length between the inlet opening portion and the outlet opening portion of the nozzle hole inner wall on a side where the inner wall intersection point is formed is LB. The nozzle hole is provided such that LA/LB>−0.2.

At least one of nozzle holes is provided as a non-circular nozzle hole where the ratio of the longest diameter to the shortest diameter of an outlet opening portion is greater than 1. A virtual non-circular cone and a virtual circular cone are defined for each of the non-circular nozzle hole and a circular nozzle hole where the ratio of the longest diameter to the shortest diameter of the outlet opening portion is 1. At least two adjacent nozzle holes are formed such that the virtual non-circular cone does not interfere with the virtual circular cone or the virtual non-circular cone.

Methods and systems are provided for a fuel injector. In one example, a system may include an injector comprising two or more passages shaped to flow a mixture in opposite directions before injecting the mixture.

A fuel injection valve is a fuel injection valve for injecting fuel to a combustion chamber of an internal combustion engine, which includes a valve body that is lifted by any one of a first lift amount of a maximum valve body lift amount and a second lift amount smaller than the first lift amount. In a case where the maximum valve body lift amount of the valve body is the first lift amount, a flow path area of a seat portion is larger than a sum of flow path areas of all injection holes, and in a case where the maximum valve body lift amount of the valve body is the second lift amount, the flow path area of the seat portion is smaller than the sum of flow path areas of all the injection holes.

An injector nozzle having a first part having a stem and a flange, the flange having a flange surface, a body including a wall defining a hole, an annular nozzle ring having a first surface and a second surface wherein the first surface and/or the flange surface include a plurality of grooves, the stem being received in the hole, the first part being secured to the body to secure the nozzle ring in place such that the first surface engages the flange surface, the second surface engages the body, and the plurality of grooves define a plurality of injector holes.