A fuel injector nozzle comprising a plurality of holes formed therethrough connecting one side of the nozzle with an opposite side of the nozzle. Each of the holes comprises a hole entry on the one side of the nozzle having a first shape, a hole exit on the opposite side of the nozzle having a second shape, and a hole wall connecting the hole entry to the hole exit. The hole exit is smaller than the hole entry, and the hole wall comprises a side that is continuously curved from the hole entry to the hole exit.

A fuel injector and method are disclosed including an injector body with a fuel sac, and an end positioned into a combustion chamber. A main fuel passage, having a varying cross-sectional area forming a reduced pressure region, fluidically couples the fuel sac to the combustion chamber. One or more additional passages fluidically couple the reduced pressure region with one or both of the fuel sac and the combustion chamber.

Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as yamin[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as a1 and a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: amina1+a2+0.5P.sup.0.6.

Methods and systems are provided for a fuel injector. In one example, a system may include a fuel injector having a half-annular venturi shaped outlet passage arranged between an outlet surface of the fuel injector and a half-cone shaped end portion of a nozzle. The nozzle may further comprise one or more air entraining features working in tandem with the half-annular venturi outlet passage to promote air-fuel mixing.

An injector, comprising, an injector body comprising, an inner wall that defines an injector cavity for fluid, at least one inlet channel into the injector cavity, and at least one outlet channel from the injector cavity, a plunger that defines at least one passageway between the injector cavity and the at least one outlet channel, the plunger being movable longitudinally in the injector cavity between at least: a first open arrangement in which the at least one passageway is positioned to direct fluid into the at least one outlet channel at a first position, and a second open arrangement in which the at least one passageway is positioned to direct fluid into the at least one outlet channel at a second position different from the first position.

A method of fabricating a nozzle that includes casting and curing a first material using a patterned nip roller to form a first microstructured pattern of discrete microstructures, deforming at least one of the discrete microstructures; replicating the first microstructured pattern, including the at least one deformed discrete microstructure, in a second material different than the first material to make a replicated structure comprising a plurality of blind holes formed in the second material, removing second material of the replicated structure to expose tops of microstructures in the first microstructured pattern, and removing the first material from the replicated structure, resulting in a nozzle having a plurality of through-holes in the second material and corresponding to the first microstructured pattern.

Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as a min[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as a1 and a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: a mina1+a2+0.5P.sup.0.6.

A fuel and gas mixing structure for an engine is provided. This mixing structure includes a body configured to be positioned between a fuel injector and a cylinder of an engine. The body defines an interior volume that is configured to receive gas from outside the body and to receive one or more streams of fuel from the fuel injector in the interior volume. The body also defines one or more mixture conduits configured to conduct plumes of the fuel and gas, while mixing, from the interior volume to one or more exit ports and therethrough to the cylinder.

In a nozzle plate, a portion of fuel flowing out from a fuel injection port of the fuel injection device is atomized by impinging on an interference body. At the same time, the flow of the portion of fuel is sharply bent and impinges on fuel which straightly advances and passes through a nozzle hole and an orifice thus turning the flow of fuel into a turbulent flow. Further, both end portions of the orifice form non-rounded sharpened corner portions. Hence, a liquid film of fuel injected from the corner portions and areas in the vicinity of the corner portions of the orifice is formed into a thin sharpened and pointed state whereby an end portion of the liquid film of fuel injected from the orifice is easily atomized due to a friction between the end portion of the liquid film of fuel and air.

In an electromagnetic fuel injection valve for in-cylinder injection, a fuel injection hole is an elongated hole having a major axis and a minor axis, the major axis being curved into an arc shape having a radius that is smaller than a radius of a pitch circle of an inlet of the fuel injection hole. Accordingly, the electromagnetic fuel injection valve can ensure a required flow rate even when a penetrating power is decreased.