The invention is directed to a method of forming a molded item said method comprising the steps of (a) providing a mold former comprising an indentation having an inner surface and a bottom face and made of plastics and manufactured by a 3-dimensional printing process, said mold former being shaped to form a mold having (i) an indentation corresponding to the desired shape of said molded item; and (ii) a series of holes extending between the inner surface and the bottom face of the mold former, (b) forming a mold in said mold former from a plastics material; (c) positioning an elongate member in said mold; (d) introducing a volume of liquid into said indentation; (e) positioning a cover over said mold and sealing it thereto; (f) causing said liquid to solidify.

A stick insertion device (1) for inserting a stick (11) into an ice cream product (3) extruded from an extrusion jet (7) and having a height seen in the extrusion direction (9) of the extrusion jet (7), and at least one end surface (5) which is substantially parallel to the extrusion direction (9) and into which the stick (11) is inserted with orientation substantially perpendicular to the extrusion direction (9), wherein the stick insertion device (1) comprises: a stick pusher (15), capable of making a linear and reciprocating movement, an actuator (17) with a first and a secondary outer position, used to activate the stick pusher (15), a servo mechanism (19) for controlling the actuator's (17) movement, a control unit (21), connected to the servo mechanism (19), characterised in that the stick insertion device (1) comprises at least one sensor (23) for measurement of the stick's (11) position in relation to the ice cream product's (3) height, horizontal position in relation to the ice cream product's (3) end surface (5) and angle (65) in relation to the ice cream product's (3) end surface (5), that the control unit (21) is connected to the at least one sensor (23) and the servo mechanism (19), that the control unit (21) is configured to control the servo mechanism's (19) stroke length based on signals from the at least one sensor (23), and that the control unit (21) is configured to control the servo mechanism's (19) start time and end time for the insertion of the stick (11) based on signals from the aforementioned at least one sensor (23).

A stick insertion device (1) for inserting a stick (11) into an ice cream product (3) extruded from an extrusion jet (7) and having a height seen in the extrusion direction (9) of the extrusion jet (7), and at least one end surface (5) which is substantially parallel to the extrusion direction (9) and into which the stick (11) is inserted with orientation substantially perpendicular to the extrusion direction (9), wherein the stick insertion device (1) comprises: a stick pusher (15), capable of making a linear and reciprocating movement, an actuator (17) with a first and a secondary outer position, used to activate the stick pusher (15), a servo mechanism (19) for controlling the actuator's (17) movement, a control unit (21), connected to the servo mechanism (19), characterised in that the stick insertion device (1) comprises at least one sensor (23) for measurement of the stick's (11) position in relation to the ice cream product's (3) height, horizontal position in relation to the ice cream product's (3) end surface (5) and angle (65) in relation to the ice cream product's (3) end surface (5), that the control unit (21) is connected to the at least one sensor (23) and the servo mechanism (19), that the control unit (21) is configured to control the servo mechanism's (19) stroke length based on signals from the at least one sensor (23), and that the control unit (21) is configured to control the servo mechanism's (19) start time and end time for the insertion of the stick (11) based on signals from the aforementioned at least one sensor (23).

A popsicle demolding machine for popsicles is provided that has one or two vertical channels, wherein the popsicle demolding machine receives a mold formed by a set of cavities. The popsicle demolding machine has a lower reservoir for heating water, and a demolding tank internally provided with a guide coupled to the demolding tank. The demolding tank receives hot water from the lower reservoir through a pump so that the hot water applies a thermal shock to walls of the set of cavities. The hot water flows back to the lower reservoir through upper ends of vertical capillaries, allowing the set of cavities to be peripherically heated, including walls of inner tubes of the set of cavities for modeling the vertical channels, so that the popsicles can be extracted without damaging walls of the vertical channels, making it possible to manufacture said popsicles.

A popsicle demolding machine for popsicles is provided that has one or two vertical channels, wherein the popsicle demolding machine receives a mold formed by a set of cavities. The popsicle demolding machine has a lower reservoir for heating water, and a demolding tank internally provided with a guide coupled to the demolding tank. The demolding tank receives hot water from the lower reservoir through a pump so that the hot water applies a thermal shock to walls of the set of cavities. The hot water flows back to the lower reservoir through upper ends of vertical capillaries, allowing the set of cavities to be peripherically heated, including walls of inner tubes of the set of cavities for modeling the vertical channels, so that the popsicles can be extracted without damaging walls of the vertical channels, making it possible to manufacture said popsicles.

A stick insertion device (1) for inserting a stick (11) into an ice cream product (3) extruded from an extrusion jet (7) and having a height seen in the extrusion direction (9) of the extrusion jet (7), and at least one end surface (5) which is substantially parallel to the extrusion direction (9) and into which the stick (11) is inserted with orientation substantially perpendicular to the extrusion direction (9), wherein the stick insertion device (1) comprises: a stick pusher (15), capable of making a linear and reciprocating movement, an actuator (17) with a first and a secondary outer position, used to activate the stick pusher (15), a servo mechanism (19) for controlling the actuator's (17) movement, a control unit (21), connected to the servo mechanism (19), characterised in that the stick insertion device (1) comprises at least one sensor (23) for measurement of the stick's (11) position in relation to the ice cream product's (3) height, horizontal position in relation to the ice cream product's (3) end surface (5) and angle (65) in relation to the ice cream product's (3) end surface (5), that the control unit (21) is connected to the at least one sensor (23) and the servo mechanism (19), that the control unit (21) is configured to control the servo mechanism's (19) stroke length based on signals from the at least one sensor (23), and that the control unit (21) is configured to control the servo mechanism's (19) start time and end time for the insertion of the stick (11) based on signals from the aforementioned at least one sensor (23).

A stick insertion device (1) for inserting a stick (11) into an ice cream product (3) extruded from an extrusion jet (7) and having a height seen in the extrusion direction (9) of the extrusion jet (7), and at least one end surface (5) which is substantially parallel to the extrusion direction (9) and into which the stick (11) is inserted with orientation substantially perpendicular to the extrusion direction (9), wherein the stick insertion device (1) comprises: a stick pusher (15), capable of making a linear and reciprocating movement, an actuator (17) with a first and a secondary outer position, used to activate the stick pusher (15), a servo mechanism (19) for controlling the actuator's (17) movement, a control unit (21), connected to the servo mechanism (19), characterised in that the stick insertion device (1) comprises at least one sensor (23) for measurement of the stick's (11) position in relation to the ice cream product's (3) height, horizontal position in relation to the ice cream product's (3) end surface (5) and angle (65) in relation to the ice cream product's (3) end surface (5), that the control unit (21) is connected to the at least one sensor (23) and the servo mechanism (19), that the control unit (21) is configured to control the servo mechanism's (19) stroke length based on signals from the at least one sensor (23), and that the control unit (21) is configured to control the servo mechanism's (19) start time and end time for the insertion of the stick (11) based on signals from the aforementioned at least one sensor (23).

A method for producing an ice cream product with an ice cream machine having an extrusion nozzle and a cutting tool is provided. The method comprises providing an ice cream mixture, extruding the ice cream mixture through the extrusion nozzle, and cutting the ice cream mixture with the cutting tool into an ice cream product, wherein the cutting tool is an ultrasound cutting tool. An ice cream machine for producing an ice cream product is also provided.

A method for producing an ice cream product with an ice cream machine having an extrusion nozzle and a cutting tool is provided. The method comprises providing an ice cream mixture, extruding the ice cream mixture through the extrusion nozzle, and cutting the ice cream mixture with the cutting tool into an ice cream product, wherein the cutting tool is an ultrasound cutting tool. An ice cream machine for producing an ice cream product is also provided.

A device for multi-serving capacity ice cream bar includes ice cream bar molds 12, a canister that receives the ice cream bar molds, a freezing fluid medium filled in the canister, an agitating device that agitates the freezing fluid medium by rotating the canister cover, a mold monitoring device that monitors freezing status of each mold, and a bar mold status display. A method of making a plurality of ice cream bars comprises steps of filling ingredients into a plurality of ice cream bar molds, placing the ice cream bar molds in a canister cover of a canister, in which freezing fluid medium is filled, and agitating the freezing medium by rotating the canister cover.