Patent classifications
F02N15/046
TWO-SPEED ACCESSORY DRIVE WITH INTEGRATED MOTOR-GENERATOR
An accessory drive, including a planetary gear set with a plurality of components arranged to be concentrically disposed around a crankshaft of an internal combustion engine. The plurality of components includes: a sun gear; a planet carrier; a ring gear; and a planet gear meshed with the sun gear and the ring gear. A first component of the planetary gear set: is arranged to non-rotatably connect to a rotor of an electric motor/generator; and is arranged to connect to a power transfer component for least one accessory. A second component of the planetary gear set is arranged to non-rotatably connect to the crankshaft. For a starting mode of the accessory drive, the electric motor/generator is arranged to: rotate the first component of the planetary gear set; and rotate the second component of the planetary gear set with respect to the first component of the planetary gear set.
Pinion gear and starter with pinion gear
To suppress generation of noise during cranking, a pinion gear is fixed to a drive shaft of a starter starting an internal combustion engine. The pinion gear rotates a ring gear provided to the internal combustion engine by meshing therewith. The pinion gear includes gear teeth and an annular hollow portion located radially inside of the gear teeth. The annular hollow portion accommodates a vibration absorber to absorb vibration generated in the gear tooth.
On-axis brushless starter assembly
A starter assembly includes a partial planetary gear set connected to a pinion gear slidable along a first axis. The starter also includes a motor casing housing a brushless electric motor and having a first bearing. The motor includes multi-phase stator and rotor assemblies arranged inside the casing concentrically relative to the first axis. The rotor assembly has a rotor with a shaft supported by the first bearing and connected to a sun gear engaging the gear set, and a rotor position and speed sensor target. The starter additionally includes a motor end-cap for mating with and enclosing the motor casing and having a second bearing supporting the shaft. The starter also includes an electronics cover with a power connector for mating with the end-cap and housing an electronic commutator assembly. The commutator assembly includes power electronics, and control processor electronics arranged between the end-cap and the power electronics.
DC motor for starter
A DC motor is provided for use in a starter that starts an ermine. The DC motor includes a commutator and a brush. The commutator is formed of copper or a copper alloy whose copper percentage content is higher than or equal to 99 mass %. The brush is arranged in sliding contact with a surface of the commutator. Moreover, the brush is formed of a sintered compact that contains graphite, copper and at least one metal sulfide solid lubricant. The percentage content of copper in the sintered compact is 30-70 mass %. The at least one metal sulfide solid lubricant includes tungsten disulfide. The percentage content of tungsten disulfide in the sintered compact is higher than or equal to 6.5 mass %.
STARTER DEVICE FOR INTERNAL COMBUSTION ENGINES AND METHOD FOR OPERATING SAME
A starting apparatus for internal combustion engines, having a drive pinion for engagement into a ring gear of the internal combustion engine, an electrical rotary actuator and an electrical linear actuator, the rotary actuator to rotate the drive pinion and the linear actuator to slide a pinion, and the electrical linear actuator having a linear-stroke magnet that has a sliding armature is moved by a retraction winding, within the retraction winding, along a sliding armature axis, having a holding winding by which the sliding armature can be held in a retracted state. The linear actuator also actuates a switching apparatus to activate the electrical rotary actuator into a second actuation stage. A second retraction winding is connected in parallel with the first retraction winding, such that the first retraction winding can be shut off by a normally closed switch while a current path through a second retraction winding is closed.
Starter, and formation of graphite cover layer for commutator surface
A starter includes a motor configured with a direct current motor. The direct current motor has a brush and a commutator. The brush is a sintered material formed of graphite and a copper powder. The commutator is formed of either copper or a copper alloy that has a copper content of 99% or more. A surface of is a sliding portion of the commutator which has sliding movement with the brush is provided with a graphite cover-layer that contains graphite as a main component. The graphite cover-layer contains a hard compound which has a Vickers hardness higher than 10 GPa and a metal sulfide solid lubricant.
Multi-mode starter-generator device transmission with single valve control
A power control system is provided for a work vehicle with an engine. A combination starter-generator device has an electric machine and a gear set configured to receive rotational input from the electric machine and the engine and to couple the electric machine and the engine in two power flow directions. The gear set operates in one of multiple relatively high-torque, low-speed start gear ratios in one direction, including a first start gear ratio corresponding to a cold engine start mode and a second start gear ratio corresponding to a warm engine start mode, and in a relatively low-torque, high-speed gear ratio in another direction corresponding to a generation mode. First and second clutch assemblies are selectively coupled to the gear set to effect the start gear ratios during the engine start modes. A control valve is fluidly coupled to selectively apply a fluid pressure to the clutch assemblies.
Starter for an internal combustion engine
An engine starter system includes a starter including a multi-phase brushless electric motor and an electronic commutator assembly. A controller includes an instruction set that is executable in response to a command to execute an engine starting event. Operation includes determining a desired starting profile, controlling the starter to engage a rotatable member of the engine, and monitoring the rotational speed of the electric motor via a rotor position sensing circuit. The starter inverter is dynamically controlled to control the electric motor to spin the rotatable member of the internal combustion engine responsive to the desired starting profile, including dynamically controlling the starter inverter to control the electric motor to control the spin of the engine responsive to the desired starting profile to prevent occurrence of an engine speed flare event during the engine starting event.
MULTI-MODE INTEGRATED STARTER-GENERATOR DEVICE WITH MAGNETIC CAM ASSEMBLY
A combination starter-generator device is provided for a work vehicle having an engine. The starter-generator device includes an electric machine and a gear set configured to receive rotational input from the electric machine and from the engine and to couple the electric machine and the engine in a first power flow direction and a second power flow direction. The gear set is configured to operate a first, second, or third gear ratio in the first power flow direction and a fourth gear ratio in the second power flow direction. At least one clutch is selectively coupled to the gear set to effect the first, second, and third gear ratios in the first power flow direction and the fourth gear ratio in the second power flow direction. A magnetic cam assembly is configured to shift the at least one clutch from a disengaged position into an engaged position.
MULTI-MODE INTEGRATED STARTER-GENERATOR DEVICE WITH CAM ARRANGEMENT
A combination starter-generator device includes an electric machine and a gear set configured to couple the electric machine and the engine in first and second power flow directions. The gear set is configured to operate in one of at least a first mode, a second mode, or a third mode in the first power flow direction and at least a fourth mode in the second power flow direction. The starter-generator device includes a clutch arrangement with at least one clutch selectively coupled to the gear set to effect the first, second, and third mode in the first power flow direction and the fourth mode in the second power flow direction; and a cam plate configured to shift the at least one clutch between a disengaged position and an engaged position relative to the gear set.