A method of controlling a motor assembly for starting an engine and driving a balance shaft includes: determining whether starting or restarting of an engine is desired; operating an actuator such that a motor shaft is moved forward when the starting or restarting of the engine is desired; and starting or restarting the engine by rotating a motor and by driving a start gear, after the operating the actuator.

A solenoid drive may include a ferromagnetic housing having a coil receiving chamber axially limited by opposing face side walls, a cylindrical coil arrangement having at least one electric coil, the coil arrangement being arranged in the chamber and coaxially surrounding a cylindrical coil interior space, a ferromagnetic plunger stop having a central region projecting axially in the interior space, a ferromagnetic plunger arranged at the housing opposing the plunger stop, and a ferromagnetic bypass device extending in a circumferential direction and arranged coaxially with respect to the coil arrangement and radially within the coil. The plunger may project axially into the coil interior space and may be adjustable axially bi-directionally relative to the housing between active and distal positions, which are proximal and distal, respectively, with respect to the central region. The bypass device may be spaced apart axially from the face side walls. In the passive position, the plunger may project axially into the bypass device such that an axial overlap between the plunger and the bypass device may be defined.

A motor assembly for starting an engine and driving a balance shaft may include: a motor for rotating a motor shaft which is axially movable; a clutch attached to one end of the motor shaft so as to transfer or block rotational force of the motor shaft; a balance shaft rotated by the rotational force of the motor shaft transferred through the clutch so as to reduce vibration generated by an engine; a start gear attached to the other end of the motor shaft; and an actuator for axially moving the motor shaft in a forward or backward direction.

A system for disassembling a drive pinion assembly of a starter motor is disclosed. The drive pinion assembly includes a drive gear and a pinion member coupled to the drive gear through a mounting hole defined in the drive gear. The system includes a base member for supporting the drive pinion assembly. The base member includes a through hole to align with the mounting hole of the drive gear. The system further includes a pin member slidably received in the through hole and an actuating member disposed around the base member. The actuating member is rotatable about a rotational axis defined by the base member. The actuating member includes a cam lobe for moving the pin member towards the mounting hole of the drive gear based on movement of the actuating member about the rotational axis to disassemble the pinion member from the drive gear.

Disclosed is an electric starter with a manual turning function. A main shaft, a drive gear mechanism, a shift fork, an electromagnetic relay guide rod and a first return spring are arranged in a housing of the electric starter. A gear shifting mechanism comprises a force receiving component which extends out of the housing of the electric starter and serves as an external force applying point so as to promote the electromagnetic relay guide rod to move rightwards, a normally closed switch for cutting off a power supply of the electric starter when the force receiving component moves to an extreme position, a positioning component for locking the force receiving component when the force receiving component moves to the extreme position, and a first return component which enables the force receiving component to automatically returns to an original state when the force receiving component is unlocked. The main shaft is indirectly driven to rotate by the turning mechanism via a transmission mechanism or directly driven to rotate by the turning mechanism via a turning tool. An improvement is made to a structure of a traditional electric starter without affecting existing functions thereof, i.e., a function of manual turning is added. Therefore, a flywheel gear of a motor can be precisely positioned during maintenance so as to improve efficiency and eliminate potential safety hazards.

A pinion starter drive for an internal combustion engine is provided. The pinion starter drive includes a drive pinion and a starter gear. At least one tooth of the drive pinion has a drive actual profile, and at least one tooth of the starter gear has a starter actual profile. A sum of at least one discrete value of a deviation of the drive actual profile from a drive target profile in the drive pinion tooth root region and at least one discrete value of a deviation of the starter actual profile from a starter target profile in the starter gear tooth tip region is less than 0. A method of manufacture of a pinion starter drive includes selecting a drive pinion and a starter gear from a plurality of gears having a deviation sum less than zero.

An engaging device and a starter comprising the engaging device, the starter comprises an electric motor, a speed reducer connected with the electric motor, an overrunning clutch comprising a driving piece connected with the speed reducer and a driven piece, and an engaging device with a main shaft connected with the driven piece of the overrunning clutch. A quick engagement may be achieved and a certain initial engagement depth is guaranteed. During the engaging process, the pinion may mesh into a ring gear in its own initiative, reducing the effect of teeth milling phenomenon on the ring gear to a maximum extent.

An engine startup device is provided having a helical-spline-engaging part where an output shaft (5) and a moving body (3) are coupled with each other, wherein a notch (37b, 38b) is formed on a power-transmitting-side tooth surface (37a, 38a) of at least either one of the output shaft and the moving body, and an angle formed by the notch with respect to a shaft direction is made smaller than the lead angle of a helical spline.

A motor assembly for starting an engine and driving a balance shaft may include: a motor for rotating a motor shaft which is axially movable; a clutch attached to one end of the motor shaft so as to transfer or block rotational force of the motor shaft; a balance shaft rotated by the rotational force of the motor shaft transferred through the clutch so as to reduce vibration generated by an engine; a start gear attached to the other end of the motor shaft; and an actuator for axially moving the motor shaft in a forward or backward direction.

A starting device for an internal combustion engine has a starter pinion which can be adjusted axially between an out-of-function position and an advanced drive position and is seated on a shaft, on which a securing ring is arranged in order to limit the axial movement of the starter pinion. A securing recess is made in the end side of the starter pinion, into which securing recess the securing ring protrudes and which fixes the securing ring radially in its position on the shaft. The starter pinion can be displaced axially into a removal position.