Illustrative embodiments of pump systems and methods are disclosed. In at least one embodiment, an apparatus comprises a piston pump including a motor and a plunger, where the motor is configured to drive linear reciprocating motion of the plunger in response to being supplied with a flow of compressed fluid, a metering valve fluidly coupled to the motor, the metering valve being configured to control the flow of compressed fluid to the motor, a purge valve fluidly coupled between the metering valve and the motor, a linear encoder coupled to the piston pump, the linear encoder configured to generate sensor data indicative of a position of the plunger, and an electronic controller operatively coupled to the metering valve, the purge valve, and the linear encoder, where the electronic controller is configured to receive sensor data from the linear encoder and to control the metering valve and the purge valve.

A plunger pump or plunger motor includes a block accommodating a first cylindrical chamber and a plunger movable in this chamber and a drive shaft connected to this plunger, as well as a second cylindrical chamber and a control valve movable in this second cylindrical chamber. Holes O.sub.3 and O.sub.4 can alternately be brought into communication with the connection for the delivery pipe by the plunger and with a connecting hole for a pressure line. The control valve can establish a communication between the hole O.sub.2 and the connecting hole. The drive shaft is connected to a further plunger which is movable in a third cylindrical chamber in which there is a suction hole or delivery hole. The control valve can alternately establish a communication between the suction hole or delivery hole with a connecting hole for a suction pipe and the connecting hole for the pressure line.

A plunger pump or plunger motor includes a block accommodating a first cylindrical chamber and a plunger movable in this chamber and a drive shaft connected to this plunger, as well as a second cylindrical chamber and a control valve movable in this second cylindrical chamber. Holes O.sub.3 and O.sub.4 can alternately be brought into communication with the connection for the delivery pipe by the plunger and with a connecting hole for a pressure line. The control valve can establish a communication between the hole O.sub.2 and the connecting hole. The drive shaft is connected to a further plunger which is movable in a third cylindrical chamber in which there is a suction hole or delivery hole. The control valve can alternately establish a communication between the suction hole or delivery hole with a connecting hole for a suction pipe and the connecting hole for the pressure line.

A hydraulic pumping method for use with a subterranean well can include mounting a hydraulic actuator above a wellhead, the hydraulic actuator and the wellhead being axially aligned with each other and inclined relative to vertical The hydraulic actuator can be unsupported by any substructure or guy wires after the mounting. A hydraulic pumping system for use with a subterranean well can include a hydraulic actuator including a piston that displaces in response to pressure in the actuator, a magnet that displaces with the piston, and a magnetic field sensor that detects a presence of the magnet. The hydraulic actuator may be mounted above a wellhead, with the hydraulic actuator and the wellhead being axially aligned with each other and inclined relative to vertical.

A hydraulic pumping system can include a hydraulic actuator with a magnet that displaces with a piston, and a sensor that continuously detects a position of the magnet. A ferromagnetic wall of the hydraulic actuator is positioned between the magnet and the sensor. A hydraulic pumping method can include incrementally lowering a lower stroke extent of a rod string reciprocation over multiple reciprocation cycles of the rod string, and automatically varying the lower stroke extent or an upper stroke extent of the rod string reciprocation, in response to a measured vibration. Another hydraulic pumping method can include solving a wave equation in the rod string, and automatically varying a reciprocation speed of the rod string in response to a change in work performed during reciprocation cycles of the hydraulic actuator or a change in detected force versus displacement in different reciprocation cycles of the hydraulic actuator.

A pumping method can include displacing a rod string with pressure applied to an actuator by a pressure source including an accumulator and a separate gas volume in communication with the accumulator. A sensor indicates whether a fluid is in the gas volume. A pumping system can include an actuator, a pump connected between the actuator and an accumulator, a hydraulic fluid contacting a gas in the accumulator, a separate gas volume in communication with the accumulator, and a sensor that detects the hydraulic fluid in the gas volume. Another pumping system can include an actuator, a pump connected between the actuator and an accumulator that receives nitrogen gas from a nitrogen concentrator assembly while a hydraulic fluid flows between the pump and the actuator, a separate gas volume in communication with the accumulator, and a sensor that detects a presence of the hydraulic fluid in the gas volume.

A hydraulic pumping system can include an actuator including a piston rod that displaces in response to pressure in the actuator, a seal assembly that seals about the piston rod and is exposed to the pressure in the actuator, and another seal assembly that seals about the piston rod, is exposed to pressure in a well and includes multiple separate seal cartridges, each of the seal cartridges including a dynamic seal that slidingly and sealingly engages the piston rod. Another hydraulic pumping system can include an actuator including a piston rod that displaces in response to pressure in the actuator, a seal assembly that seals about the piston rod and is exposed to the pressure in the actuator, and another seal assembly that seals about the piston rod, is exposed to pressure in a well and includes a labyrinth ring comprising multiple ring layers.

A hydraulic actuator for a cryogenic pump is provided. The hydraulic actuator includes a piston. The hydraulic actuator also includes a base housing. The hydraulic actuator further includes a push rod assembly. The push rod assembly includes a tube guide. The push rod assembly also includes a push rod. The push rod is adapted to reciprocate within the tube guide. The hydraulic actuator also includes a sealing assembly having a hollow cylindrical configuration. The sealing assembly includes a first static seal portion. The first static seal portion being connected to the base housing. The sealing assembly also includes a second static seal portion. The second static seal portion is connected to the push rod. The sealing assembly further includes an expandable annular bellow extending between the first and second static seal portions. The sealing assembly is adapted to prevent flow of a first fluid in a first direction.

A hydraulic actuator for a cryogenic pump is provided. The hydraulic actuator includes a piston. The hydraulic actuator also includes a base housing. The hydraulic actuator further includes a push rod assembly. The push rod assembly includes a tube guide. The push rod assembly also includes a push rod. The push rod is adapted to reciprocate within the tube guide. The hydraulic actuator also includes a sealing assembly having a hollow cylindrical configuration. The sealing assembly includes a first static seal portion. The first static seal portion being connected to the base housing. The sealing assembly also includes a second static seal portion. The second static seal portion is connected to the push rod. The sealing assembly further includes an expandable annular bellow extending between the first and second static seal portions. The sealing assembly is adapted to prevent flow of a first fluid in a first direction.

A method for controlling a stroke velocity in a pump includes using a sensor to detect a start of a pump stroke and an end of the pump stroke. A stroke time is calculated, the stroke time being a time period between the start of the pump stroke and the end of the pump stroke. The stroke velocity is calculated based on a stroke length and the stroke time. The stroke velocity is compared to a reference stroke velocity. A hydraulic supply pressure to the pump is increased if the calculated stroke velocity is less than the reference stroke velocity, and the hydraulic supply pressure is decreased if the calculated stroke velocity is more than the reference stroke velocity.