Patent classifications
F04D13/10
Elastomeric seal bag protector
A downhole tool includes an electric submersible pump to pump a well fluid to a surface of a borehole. The downhole tool includes a motor to power the electric submersible pump and a seal section to protect the motor from the well fluid. The seal section includes an elastomeric bag and a clamp at each end of the elastomeric bag to secure the elastomeric bag. The seal section includes an elastomeric bag protector secured around each clamp, wherein the elastomeric bag protector extends axially beyond a respective clamp to surround a tapered portion of the elastomeric bag above and below the clamp, and wherein the elastomeric bag protector has a sloped inner diameter that matches a profile of the tapered portion.
Method of controlling a pump and motor
A variable frequency drive system and a method of controlling a pump driven by a motor with the pump in fluid communication with a fluid system is provided. The method includes monitoring a pressure in the fluid system, monitoring and adjusting an operating frequency of the motor to maintain the pressure at a pressure set point, and, based on the monitored operating frequency, causing the pump to temporarily boost the pressure in the fluid system to a temporary boost set point for a first time period. The method also includes determining whether the temporarily boosted pressure in the fluid system stays above the pressure set point for a second time period and causing the pump to enter a sleep mode when the temporarily boosted pressure stays above the pressure set point through the second time period.
Method of controlling a pump and motor
A variable frequency drive system and a method of controlling a pump driven by a motor with the pump in fluid communication with a fluid system is provided. The method includes monitoring a pressure in the fluid system, monitoring and adjusting an operating frequency of the motor to maintain the pressure at a pressure set point, and, based on the monitored operating frequency, causing the pump to temporarily boost the pressure in the fluid system to a temporary boost set point for a first time period. The method also includes determining whether the temporarily boosted pressure in the fluid system stays above the pressure set point for a second time period and causing the pump to enter a sleep mode when the temporarily boosted pressure stays above the pressure set point through the second time period.
Modular labyrinth seal system usable with electric submersible pumps
A labyrinth section for a submersible pump includes an outer housing having a coupling sealingly engaged at each longitudinal end of the outer housing. An inner tube is sealingly engaged at each end to one of the couplings to define a sealed annular space. A plurality of labyrinth tube sections are disposed in the annular space, each comprising labyrinth tubes engaged with end plates. A plurality of the labyrinth tube sections enable movement of fluid through the labyrinth tubes, spaces external to the labyrinth tubes and between the end plates to fill the annular space. One of the labyrinth tube sections constrains fluid to move only within the labyrinth tubes and wherein the inner tube between the end plates of the one of the labyrinth tubes comprises a fluid port into an interior of the inner tube.
Modular labyrinth seal system usable with electric submersible pumps
A labyrinth section for a submersible pump includes an outer housing having a coupling sealingly engaged at each longitudinal end of the outer housing. An inner tube is sealingly engaged at each end to one of the couplings to define a sealed annular space. A plurality of labyrinth tube sections are disposed in the annular space, each comprising labyrinth tubes engaged with end plates. A plurality of the labyrinth tube sections enable movement of fluid through the labyrinth tubes, spaces external to the labyrinth tubes and between the end plates to fill the annular space. One of the labyrinth tube sections constrains fluid to move only within the labyrinth tubes and wherein the inner tube between the end plates of the one of the labyrinth tubes comprises a fluid port into an interior of the inner tube.
WELL SITE EDGE ANALYTICS
Systems and methods for real-time monitoring and control of well site operations employ well site edge analytics to detect abnormal operations. The systems and methods receive well site data from a remote programmable automation (PAC) controller at the well site, the well site data representing one or more operational parameters related to the well site operations. A probability is derived for a given slope for each one of the one or more operational parameters as correlated to a different one of the one or more operational parameters to produce correlated probabilities for the one or more operational parameters. A resultant probability is derived from the correlated probabilities for the one or more operational parameters and it is determined whether the resultant probability meets a preselected threshold probability value. A responsive action is initiated if the resultant probability fails to meet the preselected threshold probability value.
Electrical submersible pump (ESP) seal section service-less flange
An electric submersible pump (ESP) seal section assembly. The assembly comprises a seal section filled with dielectric oil; a coupling body partially inserted into the seal section, and a coupling body, wherein the coupling body is substantially cylindrical and has a first outside diameter at an upper end of the coupling body, has a second outside diameter smaller than the first diameter below the first outside diameter, has a circumferential tapered shoulder between the portion of the coupling body having the first diameter and the portion of the coupling body having the second diameter; a service-less flange coupled to the seal section, wherein the service-less flange defines a circumferential opening having a circumferential tapered shoulder on an upper edge that contacts the circumferential tapered shoulder of the coupling body.
Dynamic power optimization system and method for electric submersible motors
A system comprises an electric submersible pump (ESP) motor electrically coupled to a variable speed drive (VSD) that outputs voltage to the ESP motor. The system comprises a magnet on a shaft of the ESP motor and a downhole sensor coupled to the magnet, wherein the downhole sensor is to measure a magnetic flux of the magnet. The system comprises a VSD controller to control the VSD, wherein the VSD controller comprises a processor and a non-transitory memory storage having instructions stored thereon that are executable by the processor to perform operations comprising: obtaining a measurement of at least one pump performance variable and a motor current for a first period of time to establish a first data set and making a first adjustment to a voltage output from the VSD to the ESP motor, the first adjustment having a first adjustment type.
Dynamic power optimization system and method for electric submersible motors
A system comprises an electric submersible pump (ESP) motor electrically coupled to a variable speed drive (VSD) that outputs voltage to the ESP motor. The system comprises a magnet on a shaft of the ESP motor and a downhole sensor coupled to the magnet, wherein the downhole sensor is to measure a magnetic flux of the magnet. The system comprises a VSD controller to control the VSD, wherein the VSD controller comprises a processor and a non-transitory memory storage having instructions stored thereon that are executable by the processor to perform operations comprising: obtaining a measurement of at least one pump performance variable and a motor current for a first period of time to establish a first data set and making a first adjustment to a voltage output from the VSD to the ESP motor, the first adjustment having a first adjustment type.
High-lift shielded permanent magnet multistage pump and control method
A high-lift shielded permanent magnet multistage water pump includes a pump shell, a motor assembly and an impeller. The motor assembly includes a motor barrel, a stator, a rotor and a rotor shaft. The pump shell is sleeved on an outside of motor barrel. An upper and a lower connection base for fixing the motor barrel is provided in the pump shell. A waterway cavity is formed between the pump shell and motor barrel. An upper and a lower impeller cavities are respectively formed at an upper and a lower ends of the pump shell. The lower impeller cavity, water passing cavity and upper impeller cavity are in sequential fluid communication. Both ends of the rotor shaft with an axel provided on pass through the upper and the lower connection bases respectively. The impeller is a multistage structure and mounted on the axle at both ends respectively.