F05D2230/239

Solid-state welding of coarse grain powder metallurgy nickel-based superalloys

A method for welding a first powder metallurgical (PM) part to a second powder metallurgical (PM) part includes: working a first face of the first PM part; working a first face of the second PM part; and friction welding the first face of the first part to the first face of the second part.

Method for friction-welding a blade to a turbomachine vane, including a surfacing process

According to the invention, a blade is friction-welded to a rotor disk of a turbomachine, the disk comprising a projecting block having an outer surface to which the blade is to be welded. To this end: a surfacing process is carried out on at least a part of the periphery of the block, in the region of said outer surface; the outer surface of the block and the surfacing are machined in order to level same; and friction-welding is then carried out between the surfaced outer surface of the block and the blade.

METHOD FOR MANUFACTURING SUPERCHARGER COMPRESSOR HOUSING, AND SUPERCHARGER COMPRESSOR HOUSING

This invention provides: a method for manufacturing a supercharger compressor housing, in which a supercharger compressor housing is manufactured through at least a local heating step for locally heating an area to be heated, which is part of an abradable seal, and a mounting/fixing step for mounting and fixing the abradable seal to a mounting/fixing surface of a compressor housing main body, the locally heated area to be heated being inserted while being deformed into groove parts provided to the mounting/fixing surface in the mounting/fixing step; and a compressor housing created using this manufacturing method.

NACELLE INLET AND SYSTEM AND METHOD FOR MAKING SAME
20200130856 · 2020-04-30 · ·

An inlet for a nacelle and an AM system and method for manufacturing the inlet having fewer discontinuities on the exterior surface to achieve a smoother flow over the inlet. The inlet includes an annular lip-cowl and a supporting framework. The AM system includes a support structure providing a form, and AM heads for depositing materials onto the form, with the materials subsequently hardening to become the lip-cowl. The support structure may have an upright or inverted orientation, is rotatable, and may be tiltable. Components may protrude from the form to be incorporated into the lip-cowl. The AM heads are mounted on moveable arms and are computer-controlled to deposit the material onto the form, and may be moveable along a radial axis to accommodate an asymmetrical portion of the form. The AM system may further include one or more machining heads for subtractively machining the deposited material.

Method for producing enhanced fatigue and tensile properties in integrally bladed rotor forgings

A method for producing an enhanced property integrally bladed rotor includes solution heat treating a stub-containing rotor hub forging; water quenching the solution heat treated stub-containing rotor hub; aging the water quenched stub-containing rotor hub forging; linear friction welding airfoils onto each of a multiple of stubs of the stub-containing rotor hub forging; and concurrently stress relieving the linear friction welds of each of the multiple of stubs within a predefined area while ensuring that a hub inner diameter does not exceed a predetermined temperature.

Rotary friction welding
10625370 · 2020-04-21 · ·

The present disclosure provides a rotary friction welding process including: providing an outer axisymmetric workpiece having a front first annular weld surface at a radially inward extent and a rear first annular weld surface at a radially inward extent; providing a front inner axisymmetric workpiece, the front inner workpiece having a front second annular weld surface at a radially outward extent of the front inner workpiece; providing a rear inner axisymmetric workpiece, the rear inner workpiece having a rear second annular weld surface at a radially outward extent of the rear inner workpiece; and rotary welding the workpieces together.

METHOD FOR PRODUCING METAL ALLOY PARTS WITH COMPLEX SHAPE
20200116029 · 2020-04-16 · ·

The present invention relates to a method for obtaining a solid blade of a turbomachine, comprising a core, a tip and a root, the method comprising:a step of producing a blank from at least two parts (50, 51), at least one of which is a solid part, the at least two parts being assembled by a diffusion connection technique and without melting, anda step of machining this blank in order to produce a blade with a defined profile.

METALLIC COMPLIANT TIP FAN BLADE

A blade for a propulsion apparatus that includes a body formed of a first material having opposed pressure and suction sides, and extending in span between a root and a boundary, and extending in chord between a leading edge and a trailing edge. A tip region that is formed of a second material and that is positioned such that it extends from the body and defines a tip. The tip region joins the body at the boundary. The tip region is configured to fail when a predetermined force is applied to the tip such that the tip separates from the blade and defines a fused tip.

Process of making integrally bladed rotor

Disclosed is a method of making an integrally bladed rotor. According to the method, a titanium alloy rotor disk with 15-50% by volume of primary alpha grains with a grain size less than 10 m and secondary alpha grains comprising widmanstatten grains with a grain size less than 1.0 m is subjected to thermal processing. After thermal processing, a blade having an airfoil and a base is positioned such that a base surface is in contact with an outer rim surface of the disk. Heat, pressure, and motion are applied between the blade and the disk to friction weld the base surface to the disk outer rim surface.

Method for producing a blade for a turbomachine
10583521 · 2020-03-10 · ·

Disclosed is a method for producing a blade comprising a blade airfoil and a blade root for a turbomachine. The method comprises providing a first workpiece based on a first material and a second workpiece based on a second material which is different from the first material and has a higher temperature resistance than the first material; and connecting the first workpiece and the second workpiece by friction welding to form a composite component having a first region of the first material, and a second region of the second material. Optionally upon material-subtracting further processing, the first region forms the blade root, and the second region forms the blade airfoil.