A food processing facility having application apparatus located within the interior space of the food processing facility for applying a PAA solution to food, a mixing container for containing a PAA solution having a PAA solution concentration, with the mixing container connected to the application apparatus for delivering the PAA solution to the application apparatus, and a PAA gas sensor, located within the interior space, for sensing a PAA airborne concentration. An actuation control system connected to the PAA gas sensor is adapted to receive a measure of the PAA airborne concentration and, when the measure of the PAA airborne concentration exceeds a reference value, changes one or more of the PAA solution concentration of the PAA solution in the mixing container, the flow rate of the fresh air ventilation system, and the flow rate of the exhaust air system.

A dip tank and recycling system for applying antimicrobial solution to food items, including a dip tank having a bottom and sides, and holding a liquid antimicrobial solution. A conveyor to convey food items through the tank passes through the liquid antimicrobial solution held in the tank such that food items conveyed on the conveyor are dipped in the liquid antimicrobial solution. At least two discharge nozzles spray fresh antimicrobial solution into the tank. The discharge nozzles are located in the sides of the tank, and are positioned above the level of the conveyor but below an expected top level of the liquid antimicrobial solution contained within the tank such that food items conveyed on the conveyor are agitated by the force of the spray from the discharge nozzles. The spray from the discharge nozzles causes unstacking of items on the conveyor, producing an even application of the antimicrobial solution.

A dip tank and recycling system for applying antimicrobial solution to food items, including a dip tank having a bottom and sides, and holding a liquid antimicrobial solution. A conveyor to convey food items through the tank passes through the liquid antimicrobial solution held in the tank such that food items conveyed on the conveyor are dipped in the liquid antimicrobial solution. At least two discharge nozzles spray fresh antimicrobial solution into the tank. The discharge nozzles are located in the sides of the tank, and are positioned above the level of the conveyor but below an expected top level of the liquid antimicrobial solution contained within the tank such that food items conveyed on the conveyor are agitated by the force of the spray from the discharge nozzles. The spray from the discharge nozzles causes unstacking of items on the conveyor, producing an even application of the antimicrobial solution.

A fermentation device that ferments a wide variety of food products can include a fermentation vessel and a fermentation lid assembly which is removably coupleable to the fermentation vessel. The fermentation lid assembly can include a lid body having a chamber that is sized and shaped to receive a barrier fluid, the lid body having an aperture that fluidly couples the lid body to the fermentation vessel, a lid cap positioned to overlie the aperture, and a lid that covers the chamber. The lid can have a plurality of vent holes that are sized and shaped to provide a fluid flow path from the fermentation vessel to an exterior of the fermentation device via the aperture of the lid body. Related methods are also provided.

A fermentation device that ferments a wide variety of food products can include a fermentation vessel and a fermentation lid assembly which is removably coupleable to the fermentation vessel. The fermentation lid assembly can include a lid body having a chamber that is sized and shaped to receive a barrier fluid, the lid body having an aperture that fluidly couples the lid body to the fermentation vessel, a lid cap positioned to overlie the aperture, and a lid that covers the chamber. The lid can have a plurality of vent holes that are sized and shaped to provide a fluid flow path from the fermentation vessel to an exterior of the fermentation device via the aperture of the lid body. Related methods are also provided.

A dip tank and recycling system for applying antimicrobial solution to food items, including a dip tank having a bottom and sides, and holding a liquid antimicrobial solution. A conveyor to convey food items through the tank passes through the liquid antimicrobial solution held in the tank such that food items conveyed on the conveyor are dipped in the liquid antimicrobial solution. At least two discharge nozzles spray fresh antimicrobial solution into the tank. The discharge nozzles are located in the sides of the tank, and are positioned above the level of the conveyor but below an expected top level of the liquid antimicrobial solution contained within the tank such that food items conveyed on the conveyor are agitated by the force of the spray from the discharge nozzles. The spray from the discharge nozzles causes unstacking of items on the conveyor, producing an even application of the antimicrobial solution.

A dip tank and recycling system for applying antimicrobial solution to food items, including a dip tank having a bottom and sides, and holding a liquid antimicrobial solution. A conveyor to convey food items through the tank passes through the liquid antimicrobial solution held in the tank such that food items conveyed on the conveyor are dipped in the liquid antimicrobial solution. At least two discharge nozzles spray fresh antimicrobial solution into the tank. The discharge nozzles are located in the sides of the tank, and are positioned above the level of the conveyor but below an expected top level of the liquid antimicrobial solution contained within the tank such that food items conveyed on the conveyor are agitated by the force of the spray from the discharge nozzles. The spray from the discharge nozzles causes unstacking of items on the conveyor, producing an even application of the antimicrobial solution.

Methods and apparatus for electrostatic dispensing fluid onto food products are disclosed. An electrostatic dispense system includes a material supply, a voltage block, and a power supply to electrostatically charge a coating material. The electrostatic dispense system further includes a dispense assembly, a conveyor through or by which a food product is configured to be conveyed, and a support that supports at least one liquid outlet of the dispense assembly. The dispense assembly dispenses the electrostatically charged coating material from the at least one liquid outlet onto the food product. The voltage block provides electrical isolation, and includes a pump that pumps the electrostatically charged coating material to the dispense assembly.

Methods and apparatus for electrostatic dispensing fluid onto food products are disclosed. An electrostatic dispense system includes a material supply, a voltage block, and a power supply to electrostatically charge a coating material. The electrostatic dispense system further includes a dispense assembly, a conveyor through or by which a food product is configured to be conveyed, and a support that supports at least one liquid outlet of the dispense assembly. The dispense assembly dispenses the electrostatically charged coating material from the at least one liquid outlet onto the food product. The voltage block provides electrical isolation, and includes a pump that pumps the electrostatically charged coating material to the dispense assembly.

A compact device for the removal of heavy metals and microorganisms from food, by means of a pulsed electromagnetic field, a constant flow of electric current and pulsating light radiation.