A hydraulic unit includes a hydraulic circuit fluidly connected to a hydraulic actuator, and a control device to control the hydraulic circuit. The hydraulic circuit includes a hydraulic oil tank, a hydraulic pump that supplies the hydraulic oil to the hydraulic actuator from the hydraulic oil tank, a discharge flow path fluidly connecting a discharge side of the hydraulic pump to the hydraulic actuator, a valve that blocks a flow of the hydraulic oil in the discharge flow path, and a pressure sensor that detects a pressure of the hydraulic oil the discharge flow path. In a pressure holding state, when a rotational frequency of the hydraulic pump exceeds a predetermined first determination rotational frequency or when a discharge flow rate of the hydraulic pump exceeds a predetermined first determination discharge flow rate, the control device determines that the hydraulic circuit is abnormal.

Fault diagnostics utilize an embedded tracking digital twin of a valve assembly physical part in a microprocessor system of the valve positioner. The digital twin has simulation model parameters including a fault-related simulation model parameter. The digital twin receives a control signal representing a real control of the at least part of the valve assembly, and generates simulated measurements relating to the simulated control result. The digital twin compare the simulated measurements with real measurements that relate to the real control result, to track an error between the results of simulated operation and the real operation of the valve assembly to adjust the fault-related simulation model parameter in a sense that the error is decreased. The fault-related simulation model parameter relates to a specific physical fault in the physical part of the valve assembly, and it is detectable and identifiable based on the simulation model parameter adjusted value.

A spool valve device includes: a housing with channels; a spool moving to change channel connection statuses; an electric actuator including an electric motor and linear-motion conversion mechanism, the motor rotating an output shaft by torque corresponding to a drive current supplied to the motor, the mechanism converting rotational output shaft movement into straight movement and applying thrust corresponding to the torque to the spool to change position; a biasing member applying biasing force to the spool against the actuator thrust; an angle detector detecting an motor output shaft angular position; a driving portion driving the motor by controlling drive current flow supplied to the motor based on a position command input and the angular position detected by the angle detector; and an abnormality determining portion calculating the spool position based on the detected angular position and determine presence or absence of operation spool abnormality.

An exemplary valve bank and/or modular control valve having a valve body, a valve member movable in a fluid flow of the valve body to control flow of fluid, and an onboard electronic controller that is operably mounted to the valve bank or valve body. The onboard controller is operably connected to at least one actuator of the valve, which is configured to control movement of the valve member in response to commands from the onboard controller. The onboard controller may provide diagnostics, feedback and/or control of the control valve, such as via inputs from one or more sensors that may be included in the valve. The modular control valve may be used with conventional non-intelligent valve banks to thereby impart smart diagnostics and/or feedback into the valve bank in a plug-and-play manner. A communications interface may be provided in the control valve to interface and communicate with an upper-level PLC controller.

A hydraulic unit includes a hydraulic circuit fluidly connected to a hydraulic actuator, and a control device to control the hydraulic circuit. The hydraulic circuit includes a hydraulic oil tank, a hydraulic pump that supplies the hydraulic oil to the hydraulic actuator from the hydraulic oil tank, a discharge flow path fluidly connecting a discharge side of the hydraulic pump to the hydraulic actuator, a valve that blocks a flow of the hydraulic oil in the discharge flow path, and a pressure sensor that detects a pressure of the hydraulic oil the discharge flow path. In a pressure holding state, when a rotational frequency of the hydraulic pump exceeds a predetermined first determination rotational frequency or when a discharge flow rate of the hydraulic pump exceeds a predetermined first determination discharge flow rate, the control device determines that the hydraulic circuit is abnormal.

An anti-surge recycle valve system for a natural gas line using a pipeline rotary control valve for controlling gas flow through the gas line and a valve controller having a surge-programmable feature including a threshold setpoint deviation limit, which is used to control first and second control valve loops. The first solenoid valve loop drives a rotary high-pressure piston actuator when the linear position sensor determines a setpoint deviation in gas flow below the threshold deviation, and the second solenoid valve loop drives the rotary high-pressure piston actuator when the linear position sensor determines a setpoint deviation in gas flow above the threshold deviation. The system provides ultra-rapid stroking speed in tandem with highly accurate and stable positioning.

The present disclosure relates to a hydraulic-electric coupling driven multi-actuator system and control method, and belongs to technical fields of hydraulic transmission and electro-mechanical transmission. The hydraulic-electric coupling driven multi-actuator system comprises one or more hydraulic-electric hybrid driven actuators, first inverters, control valves, centralized hydraulic units and control units, wherein the number of the first inverters and the number of the control valves are the same as that of the hydraulic-electric hybrid driven actuators; each hydraulic-electric hybrid driven actuator is correspondingly connected with one first inverter and one control valve; the centralized hydraulic units are connected with the control valves and configured to supply oil for the hydraulic-electric hybrid driven actuators and to perform power compensation; and the control units are respectively connected with the hydraulic-electric hybrid driven actuators, and each control unit is configured to control output torque of a first motor of the corresponding hydraulic-electric hybrid driven actuator based on pressure information of the hydraulic-electric hybrid driven actuator, such that pressure of driving cavities of the hydraulic-electric hybrid driven actuators is equal, which greatly reduces throttling loss caused by the load differences of the actuators.

The subject matter of this specification can be embodied in, among other things, a method that includes controlling, by a first fluid valve, a first fluid flow to a first fluid actuator, actuating, by the first fluid actuator, an output, controlling, by a second fluid valve, a second fluid flow to a second fluid actuator, and actuating, by the second fluid actuator, the output.

A servovalve system comprising a pilot stage valve in communication with an hydraulic stage valve, the hydraulic stage valve comprising a valve member movably mounted in a valve chamber to selectively meter fluid flow in a flow path from an upstream inlet port to a downstream outlet port and at least two variable-sized orifices disposed in the flow path between the inlet and outlet ports, an upstream pressure sensor, a downstream pressure sensor, a fluid temperature sensor, a position sensor sensing a linear position of the valve member, a controller that receives input from the upstream pressure sensor, the downstream pressure sensor, the fluid temperature sensor and the position sensor; and the controller configured to provide a control signal to the pilot stage valve as a function of the input from the upstream pressure sensor, the downstream pressure sensor, the fluid temperature sensor and the position sensor.

A prime mover and hydraulic actuators, a hydraulic machine having a rotatable shaft engaged with the prime mover and having a plurality of working chambers, a hydraulic circuit extending between a group of working chambers of the hydraulic machine and the hydraulic actuators, each working chamber of the hydraulic machine having a low-pressure and a high-pressure valve regulating the flow of hydraulic fluid between the working chamber and a corresponding low-pressure manifold and a high-pressure manifold. The hydraulic machine controlling the low-pressure valves of the group of working chambers to select the net displacement of hydraulic fluid by each working chamber on each cycle of working chamber volume, and thereby the net displacement of hydraulic fluid by the group of working chambers, responsive to a demand signal, the apparatus further having a controller calculating the demand signal responsive to a measured property of the hydraulic circuit or an actuator.