A method for motion control of a shift sleeve in a stepped gear transmission during a synchronization and gear engagement sequence for avoiding gear teeth interference, wherein the stepped gear transmission includes an axially displaceable shift sleeve arranged on and rotationally secured to a shaft, and a constant mesh gear wheel arranged on and rotatable relative to said shaft.

A synchronizer apparatus for a transmission includes first and second shifting gears rotatable on output shaft, a hub spline-coupled with output shaft and having a slope portion having slanted surfaces, a sleeve spline-coupled with hub, a key coupled with the slope portion, first and second clutch gears disposed between hub and shifting gears, first and second outer rings and first and second inner rings disposed between hub and clutch gears, first and second synchronizer cones disposed between first inner and outer rings and second inner and outer rings and engaged with clutch gears, a poppet ball unit disposed at sleeve and contacting key through a poppet ball, first and second push blocks disposed at slanted surfaces, and first and second push springs inserted in spring holes formed at push blocks. In addition, the push springs is abutted by key such to force push blocks to tightly contact slanted surfaces.

A synchronizer apparatus for a transmission includes: first and second shifting gears rotatable on an output shaft; a hub spline-coupled with the output shaft and having a slope portion having slanted surfaces; a sleeve spline-coupled with the hub; a key coupled with a recess of a slope portion; first and second clutch gears disposed between the hub and shifting gears; first and second outer rings and first and second inner rings disposed between the hub and clutch gears; first and second synchronizer cones disposed between the first inner and outer rings and the second inner and outer rings; a poppet ball unit disposed at the sleeve and contacting the key through a poppet ball; first and second push blocks disposed at the slanted surfaces; and first and second push springs inserted in spring holes formed at the push blocks to force push blocks to the slanted surfaces.

A synchronizer device for a manual transmission, having a shaft and a selector gear that is mounted on the shaft. The synchronizer device includes a hub, which can be connected to the shaft in a rotationally locked fashion, a slider sleeve, which is supported on the hub in a rotationally locked fashion, and can be slid in the axial direction, a locking element that is designed to limit the slidability of the slider sleeve in a locked position, a friction package, which has an outer synchro ring, an inner synchro ring, and an intermediate ring.

Systems and method for a two-way clutch are provided. In some configurations, the two-way clutch includes a driven member having a first mating surface, a drive member having a second mating surface, and a locking mechanism arranged between the first mating surface and the second mating surface. The locking mechanism is operable to contact the first mating surface and the second mating surface, in response to an outside force applied to the drive member that loads the locking mechanism. The two-way clutch further includes an engaging member. The engaging member provides a predetermined interference on the locking mechanism to hold the locking mechanism off of at least one of the first mating surface and the second mating surface, when the locking mechanism is in an unloaded state.

A synchronizer apparatus for a transmission includes first and second shifting gears rotatable on output shaft, a hub spline-coupled with output shaft and having a slope portion having slanted surfaces, a sleeve spline-coupled with hub, a key coupled with the slope portion, first and second clutch gears disposed between hub and shifting gears, first and second outer rings and first and second inner rings disposed between hub and clutch gears, first and second synchronizer cones disposed between first inner and outer rings and second inner and outer rings and engaged with clutch gears, a poppet ball unit disposed at sleeve and contacting key through a poppet ball, first and second push blocks disposed at slanted surfaces, and first and second push springs inserted in spring holes formed at push blocks. In addition, the push springs is abutted by key such to force push blocks to tightly contact slanted surfaces.

A charging mechanism charges a stored-energy spring of a stored-energy spring mechanism. The charging mechanism contains a charging gear coupled to the stored-energy spring, an intermediate shaft coupled to the charging gear, an idler gear driven by a charging motor, a freewheel coupled to the idler gear, and a dog clutch that couples the freewheel to the intermediate shaft to charge the stored-energy spring and uncouples same from the intermediate shaft in the charged state. The dog clutch contains a first clutch block that is non-rotatably coupled to the intermediate shaft, a second clutch block connected to the freewheel, and a synchronizer ring arranged between the clutch blocks and is non-rotatably coupled to the first clutch block. During a rotation relative to the second clutch block, the synchronizer ring couples in a form-fitting manner to the second clutch block in a first direction of rotation about the axis of rotation.

A transmission device includes a first rotating member and a ring for synchronizing the first rotating member and a second rotating member relative to each other. The first rotating member is provided with a plurality of first recesses for receiving a plurality of protrusions provided on the synchronizing ring. The first rotating member has one said first recess for each of said protrusions. The first rotating member is provided with one or more second recesses making the total number of first and second recesses exceeding the number of said protrusions.

A transmission synchronizer includes a lower key that is installed to be slidable with respect to a hub in a radial direction of the hub and an upper key that is installed on an exterior of the lower key, the upper key being slidable in an axial direction of the hub. Additionally, a sleeve is installed at an exterior of the hub to slide the upper key in the axial direction while the sleeve slides in the axial direction, to pressurize the upper key toward a synchro ring. A key spring installed between the lower key and the hub to pressurize the lower key and the upper key toward an inner surface of the sleeve.

A synchronizer apparatus for a transmission includes: first and second shifting gears rotatable on an output shaft; a hub spline-coupled with the output shaft and having a slope portion having slanted surfaces; a sleeve spline-coupled with the hub; a key coupled with a recess of a slope portion; first and second clutch gears disposed between the hub and shifting gears; first and second outer rings and first and second inner rings disposed between the hub and clutch gears; first and second synchronizer cones disposed between the first inner and outer rings and the second inner and outer rings; a poppet ball unit disposed at the sleeve and contacting the key through a poppet ball; first and second push blocks disposed at the slanted surfaces; and first and second push springs inserted in spring holes formed at the push blocks to force push blocks to the slanted surfaces.