A brake disc arrangement to be located at an end of an axle of a vehicle driven by an electric motor includes a rotor assembly having multiple rotor assembly pieces joined together with fasteners, as well as an adaptor. The pieces mentioned include rotor sections defining an engagement portion having surfaces to be contacted by friction pads. The rotor assembly also includes an attachment base and an intermediate section, surrounding a rotor assembly axis of rotation, extending along the rotor assembly axis of rotation between the engagement portion and the attachment base. When assembled, the adaptor extends between a wheel hub base and the attachment base of the rotor assembly so that the rotor assembly is securable to the wheel hub. The adaptor defines an internal volume within which a housing for the electric motor and at least a portion of the wheel hub are receivable.

An arrangement and method for mounting a brake disc to on axle hub of a vehicle is provided. The arrangement includes wedge-shaped holes at an radially inner region of the brake disc, corresponding wedge-shaped key inserts, a retaining device such as a retaining ring, and mounting devices such as bolts or studs and nuts that pass through the retaining ring and keys to bias the keys against the axle hub. The circumferential sides of the wedge shapes are aligned with radial lines extending from the rotation axis of the axle hub. This arrangement and method provides a simple, robust and easily installed brake disc mounting that minimizes heat transfer between the brake disc and the axle hub and accommodates thermal expansion of the brake disc and the axle hull to minimize thermal ex pans ion-induced stresses to the brake disc.

A method is disclosed of retrofitting an elevator machine with primary and secondary braking, the machine being disposed on a machine support frame in an elevator machine room, and engaging one or more ropes for providing selective movement of an elevator car disposed in an elevator shaft, the machine having a drive sheave including a cylindrical brake drum, and brake components including dual brake arms; the method including: removing the brake components; affixing flanged disc segments about the drum and interlocking the flanged disc segments to form a brake rotor; and mounting respective brake calipers to frame mounts for providing primary and secondary braking to the elevator machine.

A friction ring configured to be fixed to a hub at one or more fixation points is provided. The friction ring includes a ring shaped body; an outer surface configured to be contacted by a brake mechanism; an inner surface configured to contact a portion of a hub or axle to impart a braking force thereto; at least one through-hole for receiving a fastener for fixing the friction ring to the hub or axle; and at least two protrusions extending from the inner surface of the friction ring forming a channel. A cross-sectional area of an inflow portion of the channel is smaller than a cross-sectional area of an outflow portion of the channel. A brake assembly including a hub and the fixation ring is also provided.

A ventilated brake disc comprising a pair of annular members, each having a brake application surface and a back surface, a plurality of connection members that connects said pair of annular members and defines, together with said back surface, ventilation channels for passage of cooling air, and a plurality of longitudinal vortex generators (LVG) disposed along the passage of cooling air that generates vortices with a central axis in the downstream direction of the cooling air.

A friction ring configured to be fixed to a hub at one or more fixation points is provided. The friction ring includes a ring shaped body; an outer surface configured to be contacted by a brake mechanism; an inner surface configured to contact a portion of a hub or axle to impart a braking force thereto; at least one through-hole for receiving a fastener for fixing the friction ring to the hub or axle; and at least two protrusions extending from the inner surface of the friction ring forming a channel. A cross-sectional area of an inflow portion of the channel is smaller than a cross-sectional area of an outflow portion of the channel. A brake assembly including a hub and the fixation ring is also provided.

A method is disclosed of retrofitting an elevator machine with primary and secondary braking, the machine being disposed on a machine support frame in an elevator machine room, and engaging one or more ropes for providing selective movement of an elevator car disposed in an elevator shaft, the machine having a drive sheave including a cylindrical brake drum, and brake components including dual brake arms; the method including: removing the brake components; affixing flanged disc segments about the drum and interlocking the flanged disc segments to form a brake rotor; and mounting respective brake calipers to frame mounts for providing primary and secondary braking to the elevator machine.

A disc brake rotor includes a core including a hat-shaped section, an annular inboard mounting surface, and an annular outboard mounting surface axially spaced from the inboard mounting surface and connected to the inboard mounting surface. The hat-shaped section has a central mounting face and a cylindrical shoulder extending from a periphery of the mounting face. The outboard mounting surface has an interior peripheral edge radially spaced from the shoulder, and the inboard mounting surface has an interior peripheral edge engaged to the shoulder. An inboard friction ring includes radially extending first projections secured to the inboard mounting surface. The outboard friction ring includes radially extending second projections secured to the outboard mounting surface. The first projections are angularly aligned with the second projections. The first and second projections extend into the space between the inboard and outboard mounting surfaces and have a gap therebetween.

An arrangement and method for mounting a brake disc to an axle hub of a vehicle is provided. The arrangement includes wedge-shaped holes at an radially inner region of the brake disc, corresponding wedge-shaped key inserts, a retaining device such as a retaining ring, and mounting devices such as bolts or studs and nuts that pass through the retaining ring and keys to bias the keys against the axle hub. The circumferential sides of the wedge shapes are aligned with radial lines extending from the rotation axis of the axle hub. This arrangement and method provides a simple, robust and easily installed brake disc mounting that minimizes heat transfer between the brake disc and the axle hub and accommodates thermal expansion of the brake disc and the axle hub to minimize thermal expansion-induced stresses to the brake disc.

An arrangement and method for mounting a brake disc to an axle hub of a vehicle is provided. The arrangement includes wedge-shaped holes at an radially inner region of the brake disc, corresponding wedge-shaped key inserts, a retaining device such as a retaining ring, and mounting devices such as bolts or studs and nuts that pass through the retaining ring and keys to bias the keys against the axle hub. The circumferential sides of the wedge shapes are aligned with radial lines extending from the rotation axis of the axle hub. This arrangement and method provides a simple, robust and easily installed brake disc mounting that minimizes heat transfer between the brake disc and the axle hub and accommodates thermal expansion of the brake disc and the axle hub to minimize thermal expansion-induced stresses to the brake disc.