The present disclosure relates a brake disc and a method of manufacturing the same, in which the depth of the coating layer containing a nitride is adjustable and corrosion resistance and wear resistance can be improved. A brake disc according to an embodiment of the present disclosure includes: a disc base material made of gray cast iron; and a coating layer formed on a surface of the disc base material and including a nitride produced as nitrogen is diffused into a ferrite matrix structure.

Systems and methods of making an enhanced vehicular brake rotor having improved wear and corrosion resistance are provided. The enhanced vehicular brake rotor comprises a brake rotor comprising a base comprised of iron (Fe). The base comprises an outer surface having open pores formed thereon. The rotor has a steam-treated layer formed on the outer surface and in the open pores. The steam-treated layer is comprised of iron oxide (Fe.sub.3O.sub.4) and has a thickness of between 10 and 50 microns for enhanced wear and corrosion resistance to define the enhanced vehicular rotor.

In a carrier disk assembly for a brake assembly, and an electromagnetically actuable brake assembly with a carrier disk assembly, the carrier disk assembly has a hub part, two friction linings, and two disks. The disks are connected to the hub part, in particular with the aid of axially directed screws. Each one of the disks has a surface region provided with first depressions. A first friction lining is bonded and/or glued to the first disk in the surface region of the first of the two disks, and a second friction lining is bonded and/or glued to the second disk in the surface region of the second of the two disks.

An article includes a structural core, one or more friction pads, and a plurality of elongated fasteners. The structural core includes two core surfaces and a plurality of pockets extending between the core surfaces. Each friction pad includes a pad surface and a friction surface opposite the pad surface. Each pad surface includes a planar pad surface configured to contact the core surface and a plurality of bosses extending from the first planar pad surface and including a bore. Each planar pad surface is at least about 50% of a surface area of the respective first and second pad surfaces. The plurality of bosses engages with the plurality of pockets to position the respective first and second friction pads relative to the structural core. The plurality of elongated fasteners passes through bores of corresponding bosses of friction pads to fasten the friction pads to the structural core.

The invention relates to a brake disk (3), which has at least one thermal conduction layer (4, 6) with a thermal conductivity and specific thermal resistivity that can be graduated, the thermal conduction layer consisting of at least two different materials or of a varying layer thickness, thereby graduating the thermal conductivity or the thermal resistivity within the thermal conduction layer.

A method that includes winding a composite fabric around a mandrel to form a plurality of layers defining an annulus extending along a central longitudinal axis, where the composite fabric includes a plurality of elongate axial fibers extending substantially in an axial direction relative to the longitudinal axis and a plurality of elongate circumferential fibers extending substantially in a circumferential direction relative to the longitudinal axis; and introducing, into at least a portion of the plurality of layers, a plurality of radial fibers extending substantially in the radial direction relative to the longitudinal axis, where the plurality of radial fibers mechanically bind one or more adjacent layers of the plurality of layers.

In a method for producing a brake disc, a friction surface layer is sprayed onto the base body or onto an intermediate layer applied on the base body by cold gas spraying a particle mixture which consists 25 to 75% by weight of a metal matrix material and 75 to 25% by weight of a carbide material. The metal matrix material consists of an iron-based alloy, nickel-based alloy, titanium or titanium alloy. The carbide material consists of tungsten carbide, titanium carbide, iron carbide, silicon carbide, chromium carbide or niobium carbide.

A braking band of a disc brake disc has two mutually facing plates having inner surfaces, either directly or indirectly facing and delimiting a gap, outer surfaces having flat and opposite circumferential portions which form braking surfaces and plate bodies having a predetermined plate thickness. The plates are joined to each other by connecting elements shaped as columns or ribs which project from one plate towards an opposite plate in the form of bridges which connect the plates. One of the plates has at least one ridge projecting from the plate into the gap without reaching the opposite plate, forming a localized narrowing of the gap and a thickening of the plate body. At least one ridge extends from a connecting element to an adjacent connecting element, connecting the connecting elements. At least one ridge extends along a circumferential direction connecting two adjacent connecting elements.

The present invention relates to a disk (2) for a disk clutch or brake (4) comprising a first friction surface (28) and a second friction surface (34) facing away from the first friction surface (28), in which recesses and/or grooves (40, 42, 44) are provided. A first type of recesses and/or grooves (40), which is generated by a material shaping and/or a material casting and/or a non-material removing first manufacturing method, is provided in the first friction surface (28), and a second type of recesses and/or grooves (42), which is generated by a material removing second manufacturing method, is provided in the second friction surface (34). In addition, the present invention relates to a disk clutch and brake (4) comprising such a disk (2) and a method for producing such a disk (2).

The disclosure relates to a friction brake body for a friction brake of a motor vehicle, in particular a brake disc, wherein the friction brake body comprises a base body made from gray cast iron, and at least one wear resistant layer formed at least in areas on the base body. The wear resistant layer is a laser alloyed or laser dispersed edge layer of the base body and comprises at least one additive.