A brake control system includes: a plurality of motors each provided with a brake device and a position detecting section; and a brake control device that controls a plurality of the brake devices using one brake-oriented power source. The position detecting section includes a position detecting circuit section and a communication circuit section. The brake device includes: a current detecting section that detects a brake current flowing through a brake coil of an electromagnetic brake; and an insulating circuit section that electrically insulates the current detecting section and the communication circuit section. The communication circuit section transmits to the brake control device the brake current acquired via the insulating circuit section. The brake control device includes a fault specifying section that specifies the faulty brake device based on a plurality of detection signals detected by a plurality of the current detecting sections.

Methods, systems, and media for non-contact brake pad wear determination of one or more brake pads associated with a vehicle are provided. In some embodiments, the method comprises: receiving, at a time point, a pressure measurement indicating a pressure of a brake caliper corresponding to a brake pad of a vehicle at the time point and a brake pedal travel distance of a brake pedal of the vehicle at the time point; receiving, at an additional time point, an additional pressure measurement indicating a pressure of the brake caliper corresponding to the brake pad of the vehicle at the additional time point and an additional brake pedal travel distance of the brake pedal of the vehicle at the additional time point; calculating, a gradient of a function relating the pressure measurement and the additional pressure measurement to the brake pedal travel distance and the additional brake pedal travel distance; determining, a wear amount of the brake pad based on the gradient; and causing, an indication of the wear amount of the brake pad to be presented in a user interface presented on a display associated with the vehicle.

A brake pad wear measuring system for measuring brake pad wear for a vehicle disc brake system includes a first and second coil excitable to create a first and second magnetic field and first and second targets associated with the first and second coils. The coils and targets are configured for movement relative to each other along an axis in response to application of the disc brake system. The relative movement along the axis causes the targets to move within the magnetic fields and affect the inductance of the coils. The first coil and the first target are configured so that the inductance of the first coil is indicative of the amount of brake pad wear. The inductance of the second coil is indicative of component shifting transverse to the axis.

A caliper guide assembly for a heavy vehicle disc brake. The caliper guide assembly may include a wear sensor arranged to detect the position of a guide pin in relation to a guide bore. The guide pin and a guide surface may have different cross sectional profiles to define at least one void therebetween. The wear sensor may be at least partially accommodated within the void.

A brake component indicator configured to provide a visual indication of the release state of the brake component; the indicator comprising an indicator element connected to the brake component and moveable with the component during a braking operation, whereby the indicator element is provided with means to provide a visual indication of the direction and/or the distance moved by the indicator element during the braking operation. Preferably, the indicator element is in the form of a rod connected to a brake disk or pad that engages a moving part in a braking operation to brake the moving part, the rod provided with indicator means whose position is an indication of the distance the brake disk or pad has traveled to engage the moving part.

Technical solutions are described for determining thickness of a vehicle brake pad. An example method for estimating brake pad wear on a vehicle includes computing a corner torque for a brake based on corner brake pressure applied to the brake. The method also includes computing a corner power for the brake based on the corner torque. The method also includes computing a rotor temperature of a rotor of the brake based on the corner power. The method also includes determining a brake pad wear rate per unit of power based on the rotor temperature and the corner power. The method also includes computing a brake pad wear based on the brake pad wear rate and the corner power.

A brake (1) with a device for ascertaining a wear limit, the brake (1) comprising: a pressure piece unit (10) comprising a pressure piece (12) designed to press at least one first brake body (3) and at least one second brake body (4) against each other for applying the brake; and a sensor (20) designed to detect a positional relationship between itself and a detection surface (11) of the pressure piece unit (10), wherein if the brake (1) has not reached its wear limit, the positional relationship between the sensor (20) and the detection surface (11) does not change during a movement of the pressure piece (12) in a first direction, and if the brake (1) has reached its wear limit, the positional relationship between the sensor (20) and the detection surface (11) changes during the movement of the pressure piece (12) in the first direction.

A disk brake includes a wear sensor and an adjusting device having an adjusting element in the form of a pressure screw and/or a pressure sleeve. The adjusting element has a recess in which a reset device extends which is rotationally coupled to the adjusting element for resetting the adjusting device. The wear sensor lies at least partially in the recess.

A method for detecting and mitigating excessive clutch disc wear for a manual transmission includes determining if a clutch pedal position is depressed greater than or equal to a first predetermined pedal position threshold and if the vehicle speed is less than or equal to a predetermined vehicle speed threshold. The method further includes determining if the clutch pedal position is depressed greater than or equal to a second predetermined pedal position threshold when the clutch pedal position is depressed less than the first predetermined pedal position threshold. The method still further includes calculating a clutch disc heat flux value and a clutch disc surface temperature. The method further includes displaying an alert/warning and a remedial action message to a vehicle operator when the clutch disc surface temperature is greater than or equal to a predetermined surface temperature threshold.

Provided is an electric brake device that can prevent a pad wear from progressing beyond its limit, and can estimate the wear of the friction pad without an increase in cost and space. The electric brake device includes: an electric motor; a brake rotor; a friction pad; a linear motion mechanism; a braking force command section; a braking force estimation section; a motor rotation angle detector; and a controller. The controller is provided with a pad wear amount estimation section configured to estimate a wear amount of the friction pad at a present time by comparing a correlation between the motor rotation angle detected by the motor rotation angle detector and the braking force obtained by the braking force estimation section with a defined correlation between a motor rotation angle and a braking force when the friction pad is unworn.