An axle assembly having a drive pinion that may be rotatably supported by first and second sets of roller bearing elements. A preload element may exert a preload force on at least one of the first and second sets of roller bearing elements. The preload element may be disposed on the drive pinion in an inboard direction from the yoke.

An axle assembly having a drive pinion that may be rotatably supported by first and second sets of roller bearing elements. A preload element may exert a preload force on at least one of the first and second sets of roller bearing elements. The preload element may be disposed on the drive pinion in an inboard direction from the yoke.

A power system includes an electric motor, a transmission, and a differential gear system. The transmission includes a first gear that is mechanically connected to the electric motor, a second gear that has a rotation axis in common with the first gear and is mechanically connected to a differential gear casing of the differential gear system, a pinion gear that meshes with the first gear and the second gear, and a pinion holder that rotatably supports the pinion gear. The pinion holder has a pinion gear supporting portion which is disposed on a side of the differential gear casing of the differential gear system to support the pinion gear, relative to a meshing portion between the second gear and the pinion gear. An inner diameter of the second gear at the meshing portion is equal to or smaller than an outer diameter of the pinion holder.

An axle assembly with a housing, a shaft received in the housing, a shaft bearing supporting the shaft for rotation relative to the housing about a shaft axis, a differential assembly, an annular band and a secondary retainer. The shaft bearing has an inner race, which is received on and directly engaged to the shaft, and an outer race that is received on and directly engaged to the axle housing. The differential assembly has an output member that is non-rotatably coupled to the shaft. The annular band is fixedly coupled to the shaft at a location along the axle shaft axis between the inner race and the output member. The secondary retainer is disposed along the axle shaft axis between the annular band and the output member and is configured to limit movement of the annular band along the axle shaft axis in a direction toward the output member.

An axle assembly having a drive pinion that may be rotatably supported by first and second sets of roller bearing elements. A preload element may exert a preload force on at least one of the first and second sets of roller bearing elements. The preload element may be disposed on the drive pinion in an inboard direction from the yoke.

A power system includes an electric motor, a transmission, and a differential gear system. The transmission includes a first gear that is mechanically connected to the electric motor, a second gear that has a rotation axis in common with the first gear and is mechanically connected to a differential gear casing of the differential gear system, a pinion gear that meshes with the first gear and the second gear, and a pinion holder that rotatably supports the pinion gear. The pinion holder has a pinion gear supporting portion which is disposed on a side of the differential gear casing of the differential gear system to support the pinion gear, relative to a meshing portion between the second gear and the pinion gear. An inner diameter of the second gear at the meshing portion is equal to or smaller than an outer diameter of the pinion holder.

An axle assembly with a housing, a shaft received in the housing, a shaft bearing supporting the shaft for rotation relative to the housing about a shaft axis, a differential assembly, an annular band and a secondary retainer. The shaft bearing has an inner race, which is received on and directly engaged to the shaft, and an outer race that is received on and directly engaged to the axle housing. The differential assembly has an output member that is non-rotatably coupled to the shaft. The annular band is fixedly coupled to the shaft at a location along the axle shaft axis between the inner race and the output member. The secondary retainer is disposed along the axle shaft axis between the annular band and the output member and is configured to limit movement of the annular band along the axle shaft axis in a direction toward the output member.

An axle assembly having a differential carrier, a differential assembly, a drive pinion, a spigot bearing, and a lubricant deflector. The drive pinion has a spigot. The spigot is rotatably supported by the spigot bearing. The lubricant deflector is mounted to the differential carrier and directs lubricant to the spigot bearing.

A method for forming an axle shaft that includes friction welding a tubular shaft to a shaft portion of a wheel flange. Portions of the joint members on the tubular shaft and the wheel flange are extruded into an annular weld cavity in the wheel flange during the formation of the friction weld. A related axle shaft is also provided.

An axle assembly with a carrier housing, an input pinion and a ring gear. The input pinion includes pinion gear teeth and is supported for rotation about a first axis relative to the carrier housing via first and second bearings. The ring gear includes ring gear teeth that are meshed to the pinion gear teeth and a third bearing supports the ring gear for rotation about the second axis relative to the carrier housing. The third bearing is disposed along the second axis on a side of the ring gear that is opposite the first axis.