A pipeline pigging element (10) that changes its size in an axial and a radial direction as a function of applied pipeline pressure. The pigging element includes at least two circumferential zones (13, 15) having different section modulus than one another, each of the zones changing at different rates from one another between an uninflated and an inflated state at the applied pipeline pressure. The pigging element reacts to changes in pipe geometry, having a first length and a first diameter at a first applied pipeline pressure and a second length and a second diameter different than the first at a second applied pipeline pressure. As the pigging element wears, it becomes easier to inflate at the applied pressure and sealing contact with the pipe wall remains substantially unaffected. No onboard pumps or fluid circuits are required to inflate the pigging element.

A mechanical lock unit with a shaft lock assembly and method of achieving a self-lock mode for, e.g., hydraulically activated isolation plug module. The shaft lock assembly includes a teeth-form ring that surrounds a shaft. The teeth-form ring defines a plurality of teeth. A teeth-form split gripper assembly is positioned to surround the teeth-form ring. The teeth-form split gripper assembly has at least a first teeth-form split gripper and a second teeth-form split gripper with a spring therebetween for biasing the first teeth-form split gripper away from said second teeth-form split gripper. The first teeth-form split gripper and the second teeth form split gripper having an inner surface that defines a plurality of teeth for cooperative engagement with the plurality of teeth of the teeth-form ring.

An intervention method for acting on a wall of a fluid pipeline using a tool includes moving the tool inside the pipeline until a pipe segment of the tool is positioned facing a zone of the wall of the pipeline. The method also includes creating sealing upstream and downstream from the zone using first and second seals of the tool so as to seal off an outer portion of a segment of the pipeline around the zone. The method further includes acting on the zone of the wall. The sealing by the first and second seals occurs in two portions of the pipeline so as to define a sealing lock between the two portions of the pipeline. The first seal is in two portions, and the second seal is in two portions.

An intervention method for acting on a wall of a fluid pipeline using a tool includes moving the tool inside the pipeline until a pipe segment of the tool is positioned facing a zone of the wall of the pipeline. The method also includes creating sealing upstream and downstream from the zone using first and second seals of the tool so as to seal off an outer portion of a segment of the pipeline around the zone. The method further includes acting on the zone of the wall. The sealing by the first and second seals occurs in two portions of the pipeline so as to define a sealing lock between the two portions of the pipeline. The tool further includes an adjustable propulsion system configured to make use of movement of the fluid in order to move the tool.

A method of manufacturing a plug for a pipe system includes cutting a plug from a length of pipe, the length of pipe defining a pipe bore, the pipe bore defining an inner diameter equal to an inner diameter of a main bore of the plug, the plug including a top portion defining a top diameter, a bottom portion defining a bottom diameter, and a web portion joining the top portion and the bottom portion.

Methods of sealing tubulars are disclosed herein, which methods may include: providing a patch plug assembly that includes: a shaft; a wedge coupled to the shaft; a slip coupled to the shaft; a plug slidably coupled to the wedge; and a ferrule disposed between the wedge and the plug; pushing the slip against the tubular; pushing the plug against the ferrule after the slip is pushed against the tubular; pushing the ferrule against the wedge after the plug is pushed against the ferrule; and pushing a plug portion of the plug against an inner surface of the tubular.

A packer ring and activation system for use in a pipeline pressure isolation system utilizing a packer, a packer support ring, a primary wedge, and a plurality of secondary wedges for use with a pipe engagement, sealing and testing system.

A gripper assembly for a pipeline plug includes an actuator plate that includes at least two actuator wedges, a bowl that includes at least two bowl wedges, circumferential wedge sets, and gripper units. Each circumferential wedge set and gripper unit is positioned between the actuator plate and the bowl. Each circumferential wedge set includes a first circumferential wedge and a second circumferential wedge. Each circumferential wedge set is positioned such that an actuator wedge and a bowl wedge engage between the first and second circumferential wedges. Each gripper unit includes a gripper body positioned between and abutting a first circumferential wedge of a first circumferential wedge set and a second circumferential wedge of a second circumferential wedge set. Linear compression between the actuator plate and bowl causes circumferential movement of the circumferential wedges, which in turn causes radial expansion of the gripper units.

A plug for a pipeline includes a top portion defining a top bore, the top bore defining a top diameter; a bottom portion defining a bottom bore, the bottom bore defining a bottom diameter; and a web portion joining the top portion and the bottom portion; the top portion, the bottom portion, and the web portion defining a main bore, the main bore defining a longitudinal axis of the plug and defining a circular shape around the longitudinal axis of the plug; the top portion, the bottom portion, and the web portion further defining a substantially circular shape around a transverse axis of the plug that extends through the top portion and the bottom portion and is perpendicular to the longitudinal axis.

A mechanical plug includes first and second plug portions and an elongate member. The first plug portion includes a first endwall and a first sidewall. The first sidewall includes a female section extending in a direction along a longitudinal axis of the mechanical plug. The second plug portion is movable relative to the first plug portion. The second plug portion includes a second sidewall, a second endwall coupled to the second sidewall, and a seal. The second sidewall includes a male section extending in a direction along the longitudinal axis. The seal surrounds a portion of the male section in a region along the longitudinal axis between the second endwall and the female section. The elongate member is coupled to the first and second plug portions. Actuation of the elongate member moves the first plug portion and the second plug portion toward each other to compress the seal.