An applicator machine and a process for heating and coating a section of pipeline. The applicator machine includes a frame configured to rotate about a section of pipeline to be heated and coated, rotating means operable to rotate the frame, and coating material applicators induction coils and radiant heaters mounted on the frame and rotatable therewith. The induction coil is configured to heat a section of pipeline adjacent to the induction coil to a coating material application temperature. The radiant heaters are configured to heat factory-applied coatings. Each coating material applicator sprays coating material through an aperture in a respective induction coil. The applicator includes an enclosure configured to surround a section of pipeline and provision for evacuating and collecting waste coating material. The coating material applicator may be configured to spray powder coating material, such as fusion bonded epoxy powder material and/or chemically modified polypropylene powder material.

A method for forming a high temperature field joint between two insulated pipe sections, and an insulated conduit having a low temperature field joint. The conduit comprises a steel pipe with a corrosion protection coating and a pipe insulation layer comprising a polymer composition having thermal conductivity of less than about 0.40 W/mk, and/or heat resistance to continuous operating temperatures from about 150° C. to above about 205° C. After a circumferential weld joint is formed between the two pipes, a first field joint insulation layer is applied over the joint area, the first field joint insulation layer comprises a polymer composition having heat resistance to continuous operating temperatures from about 150° C. to above about 205° C.

A method for forming a high temperature field joint between two insulated pipe sections, and an insulated conduit having a low temperature field joint. The conduit comprises a steel pipe with a corrosion protection coating and a pipe insulation layer comprising a polymer composition having thermal conductivity of less than about 0.40 W/mk, and/or heat resistance to continuous operating temperatures from about 150° C. to above about 205° C. After a circumferential weld joint is formed between the two pipes, a first field joint insulation layer is applied over the joint area, the first field joint insulation layer comprises a polymer composition having heat resistance to continuous operating temperatures from about 150° C. to above about 205° C.

A method of extending a life expectancy of a high-temperature piping, includes removing a heat insulation material which covers the piping having a high creep rupture risk, and lowering an outer surface temperature of piping, wherein a width of an exposed portion obtained is twice or more a distance from a peeled-off end portion of the exposed portion to a portion where a compressive stress is asymptotical to 0 after a change in stress between a tensile stress and the compressive stress occurring in the piping due to the removal of the heat insulation material is made from the tensile stress to the compressive stress, and the distance is calculated based on the following formulae, βx=5, $\beta =\sqrt[4]{\frac{3\left(1-v^2\right)}{a^2{h}^2}}$
here, ν is a Poisson's ratio, a is an average radius of the piping, and h is a plate thickness of the piping.

A method of extending a life expectancy of a high-temperature piping, includes removing a heat insulation material which covers the piping having a high creep rupture risk, and lowering an outer surface temperature of piping, wherein a width of an exposed portion obtained is twice or more a distance from a peeled-off end portion of the exposed portion to a portion where a compressive stress is asymptotical to 0 after a change in stress between a tensile stress and the compressive stress occurring in the piping due to the removal of the heat insulation material is made from the tensile stress to the compressive stress, and the distance is calculated based on the following formulae, βx=5, $\beta =\sqrt[4]{\frac{3\left(1-v^2\right)}{a^2{h}^2}}$
here, ν is a Poisson's ratio, a is an average radius of the piping, and h is a plate thickness of the piping.

A mold for coating a pipeline section with molten coating material from an injection molding machine, wherein the mold comprises a shell of impervious material reinforced by an exoskeleton of non-distensible material. An assembly for supporting a mold comprising a plurality of mutually separable shell bodies for coating a pipeline section, wherein the assembly comprises motorized opening and closing of the shell bodies in a straight line. An assembly for supporting a bent pipeline section wherein the assembly comprises a base and a pair of arms extending from the base, wherein each arm comprises a respective clamping collar for clamping a bent pipe section between the arms. A vehicle for induction heating a bent pipeline section, wherein the vehicle comprises: a helical induction coil; and wheels arranged to guide movement of both ends of the induction coil through a tubular inside face of a bent pipeline section.

A mold for coating a pipeline section with molten coating material from an injection molding machine, wherein the mold comprises a shell of impervious material reinforced by an exoskeleton of non-distensible material. An assembly for supporting a mold comprising a plurality of mutually separable shell bodies for coating a pipeline section, wherein the assembly comprises motorized opening and closing of the shell bodies in a straight line. An assembly for supporting a bent pipeline section wherein the assembly comprises a base and a pair of arms extending from the base, wherein each arm comprises a respective clamping collar for clamping a bent pipe section between the arms. A vehicle for induction heating a bent pipeline section, wherein the vehicle comprises: a helical induction coil; and wheels arranged to guide movement of both ends of the induction coil through a tubular inside face of a bent pipeline section.

An integrity monitoring system for a lined pipeline is provided for monitoring the integrity of a polymer liner in a host pipe. Methods and apparatus are described by which a lined pipeline is provided with such an integrity monitoring system. Sensor cable is able to bridge a joint between sections at lined pipe, for example by routing the sensor cable across the joint via a channel in an electrofusion fitting or by connecting successive lengths of sensor cable via pass-throughs in an electrofusion fitting. Advantageously, the sensor cable is disposed within a continuous annulus between linings and host pipes, and the continuous annulus is maintained across pipe joints using electrofusion fittings.

An integrity monitoring system for a lined pipeline is provided for monitoring the integrity of a polymer liner in a host pipe. Methods and apparatus are described by which a lined pipeline is provided with such an integrity monitoring system. Sensor cable is able to bridge a joint between sections at lined pipe, for example by routing the sensor cable across the joint via a channel in an electrofusion fitting or by connecting successive lengths of sensor cable via pass-throughs in an electrofusion fitting. Advantageously, the sensor cable is disposed within a continuous annulus between linings and host pipes, and the continuous annulus is maintained across pipe joints using electrofusion fittings.

In one embodiment, a pipeline system includes a pipe fitting to be secured to a pipe segment including tubing that defines a pipe bore and a fluid conduit implemented in a tubing annulus of the tubing, in which the pipe fitting includes a fitting grab notch implemented on an outer surface of the pipe fitting, and a supplemental containment wall assembly to be deployed at the pipe fitting. The supplemental containment wall assembly includes a containment wall shell to be secured circumferentially around the pipe fitting to define a fitting annulus that is sealed at least between the outer surface of the pipe fitting and an inner surface of the containment wall shell to facilitate providing multi-wall containment in the pipeline system and a shell grab tab implemented on the inner surface of the containment wall shell, in which the shell grab tab matingly interlocks with the fitting grab notch on the outer surface of the pipe fitting to facilitate securing the containment wall shell to the pipe fitting.