The invention relates to a method of welding and assembling a component, where two or more parts of pre-insulated pipes (1) are welded together to form components of two or three parts. The pre-insulated pipes (1) consist of an outer casing (2), an inner casing (3) and an intermediate insulation (4). The outer casing (3) during the process is beveled, the insulation (4) is cleared and thermal welding is carried out with the corresponding part of another pipe. After the resulting component has cooled, the gap between the outer casings (2) thereof is filled with polymer resin.

The invention relates to pipe heat insulation and in particular to methods of heat insulation installation on welded joints of subterranean pipes for transporting oil and oil products. The method includes applying an anticorrosive layer on the welded joint using heat-shrinkable polymeric tape, mounting heat insulating polyurethane foam pipe coverings on the tape, using tie straps with locks to secure the pipe coverings, gluing hot-melt adhesive tape at the edges of a pipe protective envelope to overlap the envelope and the pipe coverings, installing a metal casing symmetrically relative to the center of the weld joint, and sealing the metal casing and the envelope with a heat-shrinkable polymeric fabric. The technical result provides anticorrosive protection and heat insulation of the welded joint of steel pipelines, provides improved heat insulation installation on the pipeline, and reduces the cost of installation and labor intensity.

The invention relates to pipe heat insulation and in particular to methods of heat insulation installation on welded joints of subterranean pipes for transporting oil and oil products. The method includes applying an anticorrosive layer on the welded joint using heat-shrinkable polymeric tape, mounting heat insulating polyurethane foam pipe coverings on the tape, using tie straps with locks to secure the pipe coverings, gluing hot-melt adhesive tape at the edges of a pipe protective envelope to overlap the envelope and the pipe coverings, installing a metal casing symmetrically relative to the center of the weld joint, and sealing the metal casing and the envelope with a heat-shrinkable polymeric fabric. The technical result provides anticorrosive protection and heat insulation of the welded joint of steel pipelines, provides improved heat insulation installation on the pipeline, and reduces the cost of installation and labor intensity.

An injection molding apparatus has a mold tool that is positioned around a field joint of a pipeline to define a mold cavity. Two or more pumping chambers communicate with the mold tool. Each chamber is expansible to draw in molten polymer and contractible to drive the polymer into the mold cavity. Expansion of one chamber is synchronized with contraction of another chamber. The operation of supply and injection valves associated with the chambers is also synchronized, both with each other and with expansion and contraction of the chambers. In the embodiment described, two pumping chambers are defined within a common pressurizing cylinder, in which the chambers are separated by a piston. The piston is movable within the cylinder to determine and to synchronize expansion and contraction of the chambers.

An injection molding apparatus has a mold tool that is positioned around a field joint of a pipeline to define a mold cavity. Two or more pumping chambers communicate with the mold tool. Each chamber is expansible to draw in molten polymer and contractible to drive the polymer into the mold cavity. Expansion of one chamber is synchronized with contraction of another chamber. The operation of supply and injection valves associated with the chambers is also synchronized, both with each other and with expansion and contraction of the chambers. In the embodiment described, two pumping chambers are defined within a common pressurizing cylinder, in which the chambers are separated by a piston. The piston is movable within the cylinder to determine and to synchronize expansion and contraction of the chambers.

A method for forming a connection between two tubular sections having a polymeric outer surface jacket, using electrofusion to fusion bond a casing of similar, non-crosslinked polymer to the outer surface of the tubular sections.

An integrity monitoring system for a lined pipeline is provided for monitoring the integrity of a polymer liner in a host pipe. Methods and apparatus are described by which a lined pipeline is provided with such an integrity monitoring system. Sensor cable is able to bridge a joint between sections of lined pipe, for example by routing the sensor cable across the joint via a channel in an electrofusion fitting or by connecting successive lengths of sensor cable via pass-throughs in an electrofusion fitting. Advantageously, the sensor cable is disposed within a continuous annulus between linings and host pipes, and the continuous annulus is maintained across pipe joints using electrofusion fittings.

An integrity monitoring system for a lined pipeline is provided for monitoring the integrity of a polymer liner in a host pipe. Methods and apparatus are described by which a lined pipeline is provided with such an integrity monitoring system. Sensor cable is able to bridge a joint between sections of lined pipe, for example by routing the sensor cable across the joint via a channel in an electrofusion fitting or by connecting successive lengths of sensor cable via pass-throughs in an electrofusion fitting. Advantageously, the sensor cable is disposed within a continuous annulus between linings and host pipes, and the continuous annulus is maintained across pipe joints using electrofusion fittings.

A method protects a field joint of a pipeline, where chamfered edges of thermally-insulating parent coatings on conjoined pipe lengths are in mutual opposition about a longitudinally-extending gap. The method includes manufacturing an hourglass-shaped inner layer around the pipe lengths, which layer may be moulded. The inner layer extends longitudinally along the gap between the chamfered edges and at least partially overlies the chamfered edges. A thermally-insulating solid insert is assembled from two or more parts to lie in the gap surrounding the inner layer, and pressure is applied radially inwardly from the insert to the inner layer. An outer layer of molten material is manufactured around the insert to form a watertight barrier and to form one or more melted interfaces with the inner layer. Corresponding field joint arrangements are also disclosed.

A method protects a field joint of a pipeline, where chamfered edges of thermally-insulating parent coatings on conjoined pipe lengths are in mutual opposition about a longitudinally-extending gap. The method includes manufacturing an hourglass-shaped inner layer around the pipe lengths, which layer may be moulded. The inner layer extends longitudinally along the gap between the chamfered edges and at least partially overlies the chamfered edges. A thermally-insulating solid insert is assembled from two or more parts to lie in the gap surrounding the inner layer, and pressure is applied radially inwardly from the insert to the inner layer. An outer layer of molten material is manufactured around the insert to form a watertight barrier and to form one or more melted interfaces with the inner layer. Corresponding field joint arrangements are also disclosed.