A method of controlling a gas furnace system includes controlling a motor of a draft inducer coupled to a conduit to increase a speed of the motor from a stopped condition in response to a call for heat, and receiving pressure signals output by a pressure transducer responsive to pressure in the conduit. Signals indicating whether a pressure switch responsive to pressure in the conduit is in a first state or a second state are received. A first status of the pressure transducer is determined based on the received pressure signals from the pressure transducer and the signals indicating whether the pressure switch is in the first state or the second state. The method includes continuing to operate the motor when the first status does not indicate that the pressure transducer is unreliable, and stopping the motor when the first status indicates that the pressure transducer is unreliable.

A heat exchanger including a gas inlet through which a combustion gas flows in and a gas outlet through which the combustion gas flows out is provided. The heat exchanger includes a housing in which the gas outlet is formed, a partition member, and a plurality of heat transfer tubes accommodated in the housing. The partition member is mounted in the housing so that there is a portion in which a flow area of the combustion gas is smaller than that of the gas inlet between the gas inlet and the gas outlet.

A furnace for a heating, ventilation, and/or air conditioning (HVAC) system includes a heat exchanger tube including a tube inlet and a tube outlet, such that the heat exchanger tube is configured to receive combustion products via the tube inlet, circulate the combustion products through the heat exchanger tube, and discharge the combustion products via the tube outlet. Additionally, the furnace includes a collector box coupled to the heat exchanger tube and having a cavity configured to receive the combustion products via the tube outlet. The furnace includes a diverter plate disposed within the cavity, where the diverter plate overlaps the tube outlet to disperse the combustion products received via the tube outlet throughout the collector box.

Apparatus and methods for a gas furnace are disclosed. The gas furnace includes a variable combustion control which monitors the temperature of the burner and modifies one of the amount of combustion air supplied and the amount of gas fuel supplied to the mixing chamber. The described systems can dynamically accommodate differences in air quality and gas fuel supply to provide an optimum BTU output irrespective of differences in geographic location of usage. The gas furnace can include a dynamic response unit which predicts an optimum rate of heating to maintain a target room temperature, thereby preventing unnecessary shut down and costly re-ignition sequences, and maintaining the gas furnace at an optimum BTU output level.

A heater is disclosed that is installed in a window opening in a room for heating the room. The heater has a cabinet having an inner and an outer cabinet with an air gap therebetween, with a heating chamber in the inner cabinet. A burner is provided that is located on an outside wall of the heater. The burner has an inlet and an outlet with a combustion nozzle therebetween, with the burner outlet in communication with a respective serpentine heat exchange tube within said heating chamber where the heat exchange tube receives the hot products of combustion from its burner and discharges the products of combustion to the atmosphere. The heater has a blower that draws air from within the room and forces the air over and around the heat exchange tube(s) within the heating chamber discharges the heated air back into the room.

A heater having a burner, a first heat exchanger associated with the burner, a second heat exchanger above the first heat exchanger in fluid cooperation with the first heat exchanger and an ambient air intake blower above the second heat exchanger. The second heat exchanger comprises angularly disposed finned section so condensate within the second heat exchanger flows to a collection point and is collected in a trap. The trap includes a sensor to sense buildup of fluid in the trap with feedback to the heater controls. The heater may include a collection pan below the heat exchangers in fluid communication with the trap. In one aspect the collection pan may include a heating element to vaporize the fluid so that heated, humidified air is expelled through vents adjacent the base of the heater. In another aspect, the pan includes an ultrasonic vaporization element to vaporize fluid in the pan.

One aspect of this disclosure provides a finger baffle for a heating furnace. This embodiment includes an elongated support plate having a length, and at least one finger baffle extending outwardly and in a vertically oriented direction from the elongated support plate. The at least one finger baffle has a width that extends along the length of the elongated support plate. The finger baffle may be employed in a high-efficiency gas furnace.

The present disclosure relates to a condensate trap for a gas furnace for collecting and discharging condensate generated in a heat exchanger and an exhaust pipe, the condensate trap including: a first inlet through which the condensate generated in the heat exchanger is introduced; a second inlet through which the condensate generated in the exhaust pipe is introduced; a first passage through which the condensate introduced from the first inlet passes; a second passage through which the condensate introduced from the second inlet passes; a discharge port through which the condensate, having passed through the first passage and the second passage, is discharged outside; and a backflow prevention device disposed on the first passage and configured to prevent backflow of air, wherein the backflow prevention device includes: a housing; and a core which is movably disposed in the housing, and which in response to an amount of the condensate introduced from the first inlet being less than or equal to a predetermined amount, prevents backflow of the air by closing the first passage.

A furnace is disclosed. The furnace may include an enclosure having a vertical support column formed by a heat exchanger compartment panel and a blower compartment panel. The furnace may include a window assembly having venting openings hidden by a viewing window. The furnace may also include a rail to support a removable heat exchanger system. The furnace may further include a wire retaining fin assembly to retain a wire. A heat exchanger header design including features to retain a sealant is also disclosed.

This concept is very new, and it will allow for safe and continuous operation of gas heating units when the induced draft fan no longer operates. This device will allow the HVAC service technician to continue to operate the gas heating unit until the proper replacement induced draft fan can be acquired and installed on the gas heating unit. This invention is a supplemental induced draft fan that will attach to the exhaust output side of a gas heating units inoperable induced draft fan to draft air through the heat exchanger and create a vacuum to the pressure switch at a rate to be regulated by a control switch to make the gas heating unit operate safely until the correct part is acquired and installed.