A PTC thermistor module for a temperature control device may include at least one PTC thermistor element, two electrically insulating insulator plates, and a plurality of electrical conductors. The PTC thermistor element may have a flat element cross section, two opposing large outer surfaces, and two opposing small outer surfaces connecting the two large outer surfaces. The two insulator plates may be respectively connected to one of the two large outer surfaces. The plurality of electrical conductors may be configured as a plurality of electrically conductive conductor coatings, which may each be disposed on an associated insulator plate of the two insulator plates. At least one first conductor coating may be electrically connected to a first large outer surface of the two large outer surfaces. At least two second conductor coatings may be electrically connected to a second large outer surface of the two large outer surfaces.

A process for manufacturing a PTC heating element that includes at least one PTC component (20) and a carrier (14, 16) permanently connected to the PTC component on at least one side (24, 26) of thereof The process includes applying electrically conductive sintered material (28, 30, 36, 38) on the one side of the PTC component, which side is to be permanently connected to a carrier. Subsequently, a contact of the PTC component is established with at least one carrier such that sintered material, which was applied between the PTC component and the carrier and is intended for establishing a connection between the at least one PTC component and the at least one carrier, is positioned. The sintered material, which material has been positioned between the PTC component and the carrier, is sintered by heating or/and by applying pressure.

A PTC thermistor module for a temperature control device may include at least one PTC thermistor element, two electrically insulating insulator plates, and a plurality of electrical conductors. The PTC thermistor element may have a flat element cross section, two opposing large outer surfaces, and two opposing small outer surfaces connecting the two large outer surfaces. The two insulator plates may be respectively connected to one of the two large outer surfaces. The plurality of electrical conductors may be configured as a plurality of electrically conductive conductor coatings, which may each be disposed on an associated insulator plate of the two insulator plates. At least one first conductor coating may be electrically connected to a first large outer surface of the two large outer surfaces. At least two second conductor coatings may be electrically connected to a second large outer surface of the two large outer surfaces.

An electric heating device includes a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one receiving pocket protrudes into the heating chamber as a heating rib. A PTC heating device with at least one PTC element and conductor tracks for energizing the PTC element with different polarities, which are electrically conductively connected to the latter and which are electrically connected in the connection chamber, are received in the housing. The PTC element and at least one of the conductor tracks are received in a heater casing. The heater casing is pressed into the receiving pocket subject to plastic deformation of the heater casing and/or the receiving pocket.

A tube heater for heating a fluid in an interior of the tube has a stainless steel cylindrical core. The core ranges about 3 to 300 mm in length and about 100 to 200 microns in thickness with an outer diameter of about 8 to 20 mm. An inner surface of the core has dimples and a conductive coating. A patterned resistive layer overlies the core in a thickness of about 9 to 15 microns. The resistive layer is thin- or thick-film printed about a circumference of the core. Two glass layers surround the resistive layer. Each glass layer is electrically insulative. The glass underlying the resistive layer has a thermal conductivity of more than 2 W/mK while the glass overlying the resistive layer has a thermal conductivity of less than or equal to 0.5 W/mK.

A tube heater for heating a fluid in an interior of the tube has a stainless steel cylindrical core. The core ranges about 3 to 300 mm in length and about 100 to 200 microns in thickness with an outer diameter of about 8 to 20 mm. An inner surface of the core has dimples and a conductive coating. A patterned resistive layer overlies the core in a thickness of about 9 to 15 microns. The resistive layer is thin- or thick-film printed about a circumference of the core. Two glass layers surround the resistive layer. Each glass layer is electrically insulative. The glass underlying the resistive layer has a thermal conductivity of more than 2 W/mK while the glass overlying the resistive layer has a thermal conductivity of less than or equal to 0.5 W/mK.

A heating appliance has electrical circuitry, a controller, a heating element, a temperature sensor, and a power selection switch having a varying power setting for enabling the user to select a varying power heating mode during which the room temperature is sensed by and if below a certain desirable temperature level, the controller causes higher power heating until the room temperature reaches the certain desirable temperature level and then causes lower power heating.

An electric heating device includes a casing that forms inlet and outlet openings for the fluid to be heated and a circulation chamber as well as a connection chamber separated from the circulation chamber by way of a partition wall. A heat-emitting surface of a PTC heating element is exposed in the circulation chamber and is coupled in a heat-conductive manner to a PTC element. The PTC element is in electrically conductive contact, which via electrical conductor tracks with different polarities that are electrically connected in the connection chamber. The casing is a plastic casing provided with a shielding.

A heating arrangement may include at least one PTC heating device with at least one first PTC heating element. The PTC heating device includes at least one second PTC heating element that is distinct from the first PTC heating element, wherein the first and second PTC heating elements may be arranged in a through-flow direction next to one another. Alternatively, a further PTC heating device with at least one second PTC heating element that is distinct from the first PTC heating element may be provided, wherein the first and second PTC heating devices may be arranged in the through-flow direction next to one another.

A PTC heating device includes a PTC element and a frame element which forms a recess circumferentially surrounding the PTC element and being covered on both sides by electrically insulating plates that interact with the frame element for sealing the PTC element in the recess. In order to create a PTC heating device which allows for a reliable electrical connection of the PTC element to a power source while reliably sealing the PTC element in the recess, the insulating plates each be provided with a metallization that is connected, in an electrically conductively manner, to the PTC element. The metallization is connected in an electrically conductively manner, to an associated contact surface provided on the outer surface of the electrically insulating plate for the electrical connection of a power source to the PTC heating device.