A furnace for a heating, ventilation, and/or air conditioning (HVAC) system includes a first set of heat exchanger tubes positioned within an air flow path of the furnace through which an air flow may be directed, a second set of heat exchanger tubes positioned within the air flow path of the furnace, and a deflector baffle positioned within the air flow path and configured to direct a portion of the air flow toward the second set of heat exchanger tubes. The first set of heat exchanger tubes, the deflector baffle, and the second set of heat exchanger tubes are each respectively offset from one another in a direction of the air flow along the air flow path.

A burner assembly according to aspects of the disclosure includes a burner surface carried by a burner, the burner surface extending outward from a front side of the burner, a housing coupled to the burner on a side opposite the front side of the burner, a gasket disposed between the burner and the housing, a thermally anisotropic protective covering located on the front side of the burner and surrounding a perimeter of the burner surface, and an igniter positioned adjacent to the burner surface.

A high turndown furnace for an air handling system. In one example, the furnace includes a plurality of tubes divisible by four with a first modulating valve supplying gas to ¼ of the tubes and a second modulating valve supplying gas to ¾ of the tubes. In one aspect, the furnace is capable of providing a 16:1 turndown. In one aspect, the furnace is capable of providing seamless turndown operation throughout the entire firing range.

An air handling apparatus for a HVAC system of a building. The air handling apparatus includes an enclosure having at least one inlet opening for drawing outside air into the enclosure, and at least one outlet opening for directing air from within the enclosure to outside the enclosure. At least one fan is mounted within the enclosure for drawing air through the enclosure. A burner box is centrally located within the enclosure for heating outside air drawn into the enclosure through the at least one inlet opening.

An air handling apparatus for a HVAC system of a building. The air handling apparatus includes an enclosure having at least one inlet opening for drawing outside air into the enclosure, and at least one outlet opening for directing air from within the enclosure to outside the enclosure. At least one fan is mounted within the enclosure for drawing air through the enclosure. A burner box is centrally located within the enclosure for heating outside air drawn into the enclosure through the at least one inlet opening.

A portable indirect fuel fired heater includes a burner assembly having a fuel burner to deliver fuel from a fuel supply to a combustion chamber of the heater and a combustion air blower to deliver combustion air to the combustion chamber with the fuel for combustion in the combustion chamber to produce exhaust gases. A heat exchanger receives air to be heated in heat exchanging relationship with at least a portion of the combustion chamber. A sensor senses an oxygen level as a partial pressure of oxygen in the exhaust gases. A controller operates an actuator operatively connected to the burner assembly to controllably vary the delivery rate of combustion air and thus vary the ratio of the air and fuel responsive to the oxygen level sensed by the combustion sensor so as to maintain the sensed oxygen level at a prescribed set point level stored on the controller.

A portable indirect fuel fired heater includes a burner assembly having a fuel burner to deliver fuel from a fuel supply to a combustion chamber of the heater and a combustion air blower to deliver combustion air to the combustion chamber with the fuel for combustion in the combustion chamber to produce exhaust gases. A heat exchanger receives air to be heated in heat exchanging relationship with at least a portion of the combustion chamber. A sensor senses an oxygen level as a partial pressure of oxygen in the exhaust gases. A controller operates an actuator operatively connected to the burner assembly to controllably vary the delivery rate of combustion air and thus vary the ratio of the air and fuel responsive to the oxygen level sensed by the combustion sensor so as to maintain the sensed oxygen level at a prescribed set point level stored on the controller.

Embodiments of the present disclosure are directed to a furnace that includes a blower configured to operate to force a fluid through the furnace, a motor having a rated speed, in which the motor is coupled to and configured to actuate the blower, and a controller configured to receive data indicative of an operating characteristic of the furnace and regulate operation of the motor to be at or below an operational speed limit. The controller is configured to set the operational speed limit based on the data indicative of the operating characteristic of the furnace, such that the operational speed limit is less than or equal to the rated speed of the motor.

Embodiments of the present disclosure are directed to a furnace that includes a blower configured to operate to force a fluid through the furnace, a motor having a rated speed, in which the motor is coupled to and configured to actuate the blower, and a controller configured to receive data indicative of an operating characteristic of the furnace and regulate operation of the motor to be at or below an operational speed limit. The controller is configured to set the operational speed limit based on the data indicative of the operating characteristic of the furnace, such that the operational speed limit is less than or equal to the rated speed of the motor.

Apparatus and methods for a gas furnace are disclosed. The gas furnace includes a variable combustion control which monitors the temperature of the burner and modifies one of the amount of combustion air supplied and the amount of gas fuel supplied to the mixing chamber. The described systems can dynamically accommodate differences in air quality and gas fuel supply to provide an optimum BTU output irrespective of differences in geographic location of usage. The gas furnace can include a dynamic response unit which predicts an optimum rate of heating to maintain a target room temperature, thereby preventing unnecessary shut down and costly re-ignition sequences, and maintaining the gas furnace at an optimum BTU output level.