A method for controlling the flow of natural gas and refrigerant in the main heat exchanger of a natural gas liquefaction facility. The method provides for the automated control of a flow rate of a natural gas feed stream through a heat exchanger based on one or more process variables and set points. The flow rate of refrigerant streams through the heat exchanger is controlled by different process variables and set points, and is controlled independently of the flow rate of the natural gas feed stream.

A method for operating a main cryogenic heat exchanger for use in a natural gas liquefaction process, involves monitoring or predicting variations in the flow rate of a feed gas stream provided to the main cryogenic heat exchanger. When a variation of the flow rate exceeding a predetermined threshold value is monitored or predicted, a control scheme is started to control one or more compressor recycle valves in response to the monitored or predicted variation of the flow rate to recycle part of a compressed mixed refrigerant stream in a refrigerant loop.

A compressed vaporous discharge stream is de-superheated in a de-superheater system. The de-superheater system comprises a de-superheater heat exchanger configured to bring at least a portion of the compressed vaporous discharge stream in indirect heat exchanging contact with an ambient stream. A de-superheater bypass line comprising an temperature-controlled valve is configured to selectively bypass the de-superheater heat exchanger. A combiner is configured downstream of the de-superheater heat exchanger for rejoining the bypass portion with the portion of the compressed vaporous discharge stream that has passed through the de-superheater heat exchanger. A mixer is configured downstream of said combiner, to receive and mix the rejoined stream, and discharge the rejoined stream into a de-superheater discharge conduit as a de-superheated stream.

Systems and methods for controlling a natural gas production system in an upset scenario, and/or during startup of turbo-expander system are disclosed. In one embodiment, a method of operating a Joule-Thomson valve of a natural gas production system includes determining an upset event within the natural gas production system, obtaining a flow rate through at least one expander prior to the upset event, and calculating, based on the flow rate, a percent opening of the Joule-Thomson valve. The method further includes opening the Joule-Thomson valve to the percent opening, controlling the Joule-Thomson valve by a PID controller in a set point tracking mode for a period of time, and controlling the Joule-Thomson valve by the PID controller in an automatic mode.

A fuel cell power-supply management device and a fuel cell power-supply management method enabling efficient recovery and utilization of boil-off gas. The fuel cell power-supply management device includes: a boil-off gas accumulation amount recognition unit that recognizes an accumulation amount of the boil-off gas in a boil-off gas accumulation unit; a demand status recognition unit that recognizes a demand status for each use of the boil-off gas; a boil-off gas recovery timing determination unit that determines a recovery timing of the boil-off gas accumulated in the boil-off gas accumulation unit, based on an accumulation amount of the boil-off gas recognized by the boil-off gas accumulation amount recognition unit or a demand status of the boil-off gas recognized by the demand status recognition unit; and a boil-off gas utilization processing arrangement unit that arranges utilization processing of the boil-off gas recovered from the boil-off gas accumulation unit at the recovery timing.

The present invention relates to the control systems of the compression refrigerating machines, namely, to the methods of control of the natural gas liquefaction process to produce liquefied natural gas (LNG), and can be used for liquefaction and cooling of natural gas on the most major technological lines and LNG production plants, working on the mixed refrigerant (MR). The method of control of the natural gas liquefaction process on the mixed refrigerant-operating LNG production plant comprises a periodic measuring of the current parameters of the said process, and controlling composition of the mixed refrigerant entering the main cryogenic heat exchanger, in order to achieve the optimal process parameters. Carnot factor is used as an optimality criterion for parameters of the process. The mixed refrigerant composition is controlled by direct calculation on the basis of the current process parameters and equation of state (for example, Peng-Robinson equation of state) of the substance amount of the mixed refrigerant components required to obtain in the main cryogenic heat exchanger the temperature profile corresponding to the optimal process parameters, and to introduce the said components into the main cryogenic heat exchanger. The invention improves efficiency of the natural gas liquefaction process and, as a result, minimizes specific compressor power required for LNG production.

A method for enhancing a LNG production train that includes connected train components. The method may include steps of: constructing an integrated surveillance system for monitoring operation of the train components; using the integrated surveillance system to measure and record operational data and event data related to, respectively, the operation and a failure event of the train components over a historical operating period; performing a correlation analysis that calculates a correlation between the occurrences of the failure event and the operational data; given results of the correlation analysis, deriving a prognostic rule that indicates a likelihood of the failure event occurring based on values of the operating parameters of the operational data; applying the prognostic rule to current values of the operating parameters and determining therefrom the likelihood of the failure event occurring; determining an advisory related to the determined likelihood of the failure event occurring; and issuing the advisory.

The present invention relates to a method of controlling the production of a liquefied natural gas product stream (31) obtained by removing heat from natural gas by indirect heat exchange with an expanded heavy mixed refrigerant and an expanded light mixed refrigerant. The method comprises executing a control loop comprising maintaining the flow rate of the liquefied natural gas product stream (31) at a dependent set point and maintaining the flow rates of the heavy mixed refrigerant (60a) and the light mixed refrigerant (65) at operator manipulated set points (80, 81). The method further comprises executing an override control loop comprising: determining an override set point (95) for the flow rate of the liquefied natural gas and computing an override set point (80) for the flow rate of the heavy mixed refrigerant and an override set point (81) to reduce residual available power of the electric motor.

The present invention relates to the control systems of the compression refrigerating machines, namely, to the methods of control of the natural gas liquefaction process to produce liquefied natural gas (LNG), and can be used for liquefaction and cooling of natural gas on the most major technological lines and LNG production plants, working on the mixed refrigerant (MR). The method of control of the natural gas liquefaction process, on the mixed refrigerant-operating LNG production plant comprises a periodic measuring of the current parameters of the said process, and controlling composition of the mixed refrigerant entering the main cryogenic heat exchanger, in order to achieve the optimal process parameters. Carnot factor is used as an optimality criterion for parameters of the process. The mixed refrigerant composition is controlled by direct calculation on the basis of the current process parameters and equation of state (for example, Peng-Robinson equation of state) of the substance amount of the mixed refrigerant components required to obtain in the main cryogenic heat exchanger the temperature profile corresponding to the optimal process parameters, and to introduce the said components into the main cryogenic heat exchanger. The invention improves efficiency of the natural gas liquefaction process and, as a result, minimizes specific compressor power required for LNG production.

An operation analysis method for a natural gas plant includes: acquiring production amount data of a product per unit time and operation data of a plurality of controlled devices forming the natural gas plant in association with each other along a time series; determining whether or not a controlled device that violates the operation constraint is present at the time point of acquisition of the production amount data when the production amount data is less than the reference production amount, and performing data processing of associating an item subjected to the operation constraint to the production amount data; and determining, for each of the items subjected to the operation constraints, a length of a period with the production reduction in accordance with a magnitude of the production reduction amount.