A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98 percent or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency. Some embodiments can be adapted so that at least a portion of a mixed nitrogen-oxygen fluid is at least partially vaporized and fed to a low pressure column.

An air separation unit comprises: a first waste gas control valve which is provided in a first waste gas pipe; a first waste gas flow rate control unit which measures a gas flow rate in the first waste gas pipe and adjusts a degree of opening of the first waste gas control valve so that a measured value which has been measured reaches a preset first waste gas flow rate set value; a second waste gas control valve which is provided in a second waste gas pipe; a regeneration gas flow rate control unit which measures the gas flow rate in a regeneration gas pipe and outputs a first output value based on a measured value which has been measured and a preset regeneration gas flow rate set value; and a control unit which uses, as a target set value of the flow rate of a second waste gas, a value obtained by subtracting the first waste gas flow rate set value of the first flow rate measuring unit from the flow rate set value of the regeneration gas flow rate, compares the first output value with a second output value based on a value obtained by subtracting the measured value of the first flow rate control unit from the measured value of the regeneration gas flow rate control unit, controls the degree of opening of the second waste gas control valve on the basis of the lower of the values, and adjusts the second waste gas flow rate.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98 percent or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98% or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon and an overall nitrogen recovery of 98% or greater. The air separation is configured to produce a high purity oxygen enriched stream which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption prepurifier unit. Argon recovery is facilitated with the use of an argon superstaged column.

Process and apparatus for producing pressurized gaseous nitrogen by cryogenic separation of air. The distillation column system includes a high pressure column, a medium pressure column, a main condenser and top condenser both being condenser-evaporators. Compressed and purified feed air is cooled in a heat exchanger and introduced to the distillation system. A gaseous nitrogen stream from the high pressure column is condensed in the main condenser. Bottom liquid of the medium pressure column is evaporated and gaseous nitrogen from the medium pressure column is condensed in the top condenser. Liquid nitrogen from the medium pressure column is pressurized and introduced to the high pressure column. A second gaseous nitrogen stream from the high pressure column is recovered as pressurized gaseous nitrogen product. A portion of the compressed and purified feed air is work-expanded and then warmed in the main heat exchanger.

A system and method for neon recovery in a double column or triple column air separation unit is provided. The neon recovery system comprises a non-condensable stripping column configured to produce a liquid nitrogen-rich liquid column bottoms and a non-condensable gas containing overhead and one or more condensing units arranged to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. In addition, there is minimal liquid nitrogen consumption and since much of the liquid nitrogen is recycled back to the lower pressure column of the air separation unit, there is minimal impact on the recovery of other products from the air separation unit.

A method and plant for discharging components that are less volatile than oxygen from an air separation plant that contains a main heat exchanger a side condenser and a two-column distillation column system for nitrogen-oxygen separation. The side condenser is constructed as a condenser-evaporator and is arranged in a vessel. A part of the feed air is cooled in the main heat exchanger and liquefied at least in part in the side condenser. A first oxygen fraction is withdrawn in the liquid state from the low-pressure column, introduced into the vessel of the side condenser and in part vaporized. A purge stream is taken off from the bottom of the vessel in the liquid state and discharged or withdrawn as end product. The vessel has a mass transfer section above the side condenser, which mass transfer section corresponds to more than one theoretical plate and fewer than 10 theoretical plates.

The invention relates to a method for separating air by cryogenic distillation in a set of columns including a first column operating at a first pressure, a second column operating at a second pressure which is lower than the first pressure, and a third column operating at a third pressure, which is lower than the second pressure, wherein the third column includes first and second evaporator-condensers, and nitrogen from a cold compressor is sent to one of the evaporator-condensers.