A manufacturing apparatus employs three-dimensional (3D) printing technology and computer numerical controlled (CNC) positioning technology that creates composite structures of any size. The composite structures exhibit predefined characteristics suitable for different applications. The composite structures consist of plastic sheathing melded together to form bladders, as well as fabric impregnated with one or more resin-based compounds. The composite structures assume any of a myriad of predefined shapes. The composite structures exhibit fire-resistance, water-resistance, water containment, phase-change capability, ballistic protection, low weight, and may further be operable as a solar panel or be electrically conductive. The composite structures are optionally constructed with vias or pathways, through which pipes, electrical conduit, and other building materials may be threaded. The 3D printing and CNC technologies create the composite structures by printing them, already inpregnated and selectively cured. The composite structures are optionally inflated so as to take on an intended shape.

Microscale and nanoscale tubular structures are provided including rheological fluids in their interior volume and including at least one electroactive component. Multiple tubular structures are provided, including simple hollow tube structures; core/shell structures, wherein the tube includes a tubular outer shell with a core extending axially therein; concentric tube or coaxial tube structures, wherein the tube includes a tubular outer shell and one or more concentric tubes extending axially therein; and core/concentric tube structures, wherein concentric tubes further include a core extending axially therein, thus having a core and two or more tubes surrounding the core. The tubular structures are formed by electrospinning and special spinnerets are provided. The tubular structures form fabrics for beneficial uses.

The invention relates to a method for manufacturing a composite sheet comprising high performance polyethylene fibres and a polymeric resin comprising the steps of assembling HPPE fibres to a sheet, applying an aqueous suspension of a polymeric resin to the HPPE fibres, partially drying the aqueous suspension, optionally applying a temperature and/or a pressure treatment to the composite sheet wherein the polymeric resin is a homopolymer or copolymer of ethylene and/or propylene. The invention further relates to composite sheets obtainable by said method and articles comprising the composite sheet such as helmets, radomes or a tarpaulins.

The invention relates to a process for making high-performance polyethylene multi-filament yarn comprising the steps of a) making a solution of ultra-high molar mass polyethylene in a solvent; b) spinning of the solution through a spinplate containing at least 5 spinholes into an air-gap to form fluid filaments, while applying a draw ratio DRfluid; c) cooling the fluid filaments to form solvent-containing gel filaments; d) removing at least partly the solvent from the filaments; and e) drawing the filaments in at least one step before, during and/or after said solvent removing, while applying a draw ratio DRsolid of at least 4, wherein in step b) each spinhole comprises a contraction zone of specific dimension and a downstream zone of diameter Dn and length Ln with Ln/Dn of from 0 to at most 25, to result in a draw ratio DRfluid=DRsp*DRag of at least 150, wherein DRsp is the draw ratio in the spinholes and DRag is the draw ratio in the air-gap, with DRsp being greater than 1 and DRag at least 1. The invention further relates to a high-performance polyethylene multifilament yarn, and to semi-finished or end-use products containing said yarn, especially to ropes and ballistic-resistant composites.

An abrasion resistant material for use in the fabrication of protective garments that has at least two layers, a first layer and a second layer, wherein the first layer is the layer that is exposed to and engages with the abrasive surface, such as a road surface. The second layer comprises of substantially high tensile and burst strength so as to act as a protective layer which covers or is at least located closest to the skin of the wearer. The first layer has a plurality of abrasion resistant members dispersed throughout the first layer that act to absorb the bulk of any abrasion force and reduce the exposure and degradation of the second layer

The present invention relates to a structure for producing ballistic protection which combines high levels of performance in terms of stopping bullets and reducing trauma with great flexibility and breathability. A ballistic laminate comprising joined together unidirectional layers is produced. The ballistic laminate provided by the present invention is preferably produced by superposing at least two layers of ballistic yarns 101 and 103, arranged unidirectionally according to directions inclined relative to one another by approximately 90° (+/−10°). Each layer comprises a plurality of fibres arranged unidirectionally according to a substantially mutually parallel direction (+/−10°).

A rigid ballistic-resistant composite includes large denier per filament (dpf) yarns. The yarns are held in place by a resin to form a rigid composite panel with improved ballistic performance. The large dpf yarns may be selected from aromatic heterocyclic co-polyamide fibers, polyester-polyarylate fibers, high modulus polypropylene (HMPP) fibers, ultra high molecular weight polyethylene (UHMWPE) fibers, poly(p-phenylene-2,6-benzobisoxazole) (PBO) fibers, poly-diimidazo pyridinylene (dihydroxy) phenylene (PIPD) fibers, carbon fibers, and polyolefin fibers.

An armor and a method of forming an armor. The armor comprising a lamination comprising a plurality of alternating stacks of fabric layers. The alternating stacks of fabric layers include a woven fabric layer and a unidirectional fabric layer.

In a first aspect, the invention provides a sensorially attractive puncture-resistant panel having a first surface and a second surface, wherein at least one of the first surface and the second surface is sensorially attractive. In some embodiments, the panel comprises, consists, or consists essentially of a first layer having a first surface and a second surface, wherein at least one of the first surface and the second surface is sensorially attractive, and a second layer that is puncture-resistant and comprises, consists, or consists essentially of a puncture-resistant material. In some embodiments, the panel is sensorially attractive to a child.

A robot system designed to provide non-invasive mitigation of ballistic safety risks. The robot system includes a robotic device and a safety retention suit, which covers or encloses the movable components or parts of the robotic device. The safety retention suit is formed of a fabric sheet of material chosen, in part, for its flexibility as well as durability to allow the part or the component of the robot enclosed within the suit to move freely. The safety retention suit includes one-to-many strands, threads, or cables of a material chosen to move with the flexible material of the suit when the enclosed component of the robotic device is moving during standard operations. When a mechanical failure occurs, the cables of the suit stretch but, as an overall unit, do not break so as to retain any portions of the covered or enclosed robotic part within the suit.