The present invention provides a polymer nose for a polymeric ammunition cartridge having a generally cylindrical neck having a projectile aperture at a first end, a shoulder comprising a shoulder top connected to the generally cylindrical neck opposite a shoulder bottom, a side wall extending from the shoulder, a groove positioned around the side wall, a skirt connected circumferentially about the groove to extend away from the groove, wherein the groove and the skirt are adapted to mate to a polymer cartridge.

The present invention provides a polymer nose for a polymeric ammunition cartridge having a generally cylindrical neck having a projectile aperture at a first end, a shoulder comprising a shoulder top connected to the generally cylindrical neck opposite a shoulder bottom, a side wall extending from the shoulder, a groove positioned around the side wall, a skirt connected circumferentially about the groove to extend away from the groove, wherein the groove and the skirt are adapted to mate to a polymer cartridge.

One embodiment of the present invention provides a method of stamping a metal primer insert for a polymeric ammunition cartridge comprising the steps of: providing an insert blank for stamping; stamping the insert blank to form a top surface having a flange that extends circumferentially about an outer edge of the top surface; stamping the insert blank to form a substantially cylindrical coupling element that extends from the flange to a coupling tip; stamping the insert blank to form an inner coupling element from the coupling tip to a bottom surface, wherein the bottom surface is opposite the top surface; stamping the insert blank to form a primer recess in the top surface that extends toward the bottom surface; stamping the insert blank to form a primer flash aperture in the primer recess through the bottom surface; and stamping the insert blank to form a groove in the primer recess around the primer flash aperture adapted to receive a polymer overmolding.

The present invention provides polymeric ammunition having a generally cylindrical neck having a projectile aperture at a first end, a shoulder comprising a shoulder top connected to the generally cylindrical neck opposite a shoulder bottom, a nose junction positioned around the shoulder bottom, a skirt connected circumferentially about the nose junction to extend away from the shoulder bottom, wherein the nose junction and the skirt are adapted to mate to a base junction in a cartridge.

The present invention provides polymeric ammunition having a generally cylindrical neck having a projectile aperture at a first end, a shoulder comprising a shoulder top connected to the generally cylindrical neck opposite a shoulder bottom, a nose junction positioned around the shoulder bottom, a skirt connected circumferentially about the nose junction to extend away from the shoulder bottom, wherein the nose junction and the skirt are adapted to mate to a base junction in a cartridge.

One embodiment of the present invention provides a method of stamping a metal primer insert for a polymeric ammunition cartridge comprising the steps of: providing an insert blank for stamping; stamping the insert blank to form a top surface having a flange that extends circumferentially about an outer edge of the top surface; stamping the insert blank to form a substantially cylindrical coupling element that extends from the flange to a coupling tip; stamping the insert blank to form an inner coupling element from the coupling tip to a bottom surface, wherein the bottom surface is opposite the top surface; stamping the insert blank to form a primer recess in the top surface that extends toward the bottom surface; stamping the insert blank to form a primer flash aperture in the primer recess through the bottom surface; and stamping the insert blank to form a groove in the primer recess around the primer flash aperture adapted to receive a polymer overmolding.

The present invention provides a primer insert for a polymer ammunition cartridge having a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a convex transition region that transitions from the bottom surface to a second segment wherein the transition region has an overall convex shape; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.05 to 0.09 inches and the second segment has a second segment distance from 0.05 to 0.09 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides a primer insert for a polymer ammunition cartridge having a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a convex transition region that transitions from the bottom surface to a second segment wherein the transition region has an overall convex shape; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.05 to 0.09 inches and the second segment has a second segment distance from 0.05 to 0.09 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides a multi piece primer insert for ammunition comprising: an upper primer insert portion connected to a lower primer insert portion, wherein the upper primer insert portion comprises an upper primer bottom surface and an upper primer top surface opposite the upper primer bottom surface, an upper primer aperture through the upper primer bottom surface, a substantially cylindrical coupling element extending away from the upper primer bottom surface, wherein the lower primer insert comprises: a lower primer top surface opposite a lower primer bottom surface, a primer recess in the lower primer top surface that extends toward the lower primer bottom surface and adapted to fit a primer, a lower flash hole aperture through the lower primer bottom surface extending to the primer recess; and a flash hole groove in the top surface of the upper primer insert portion, the flash hole groove extends circumferentially about the upper primer aperture and the flash hole groove is larger than the upper primer aperture, and wherein the flash hole groove is between the upper primer aperture and the lower flash hole aperture.

The present invention provides a multi piece primer insert for ammunition comprising: an upper primer insert portion connected to a lower primer insert portion, wherein the upper primer insert portion comprises an upper primer bottom surface and an upper primer top surface opposite the upper primer bottom surface, an upper primer aperture through the upper primer bottom surface, a substantially cylindrical coupling element extending away from the upper primer bottom surface, wherein the lower primer insert comprises: a lower primer top surface opposite a lower primer bottom surface, a primer recess in the lower primer top surface that extends toward the lower primer bottom surface and adapted to fit a primer, a lower flash hole aperture through the lower primer bottom surface extending to the primer recess; and a flash hole groove in the top surface of the upper primer insert portion, the flash hole groove extends circumferentially about the upper primer aperture and the flash hole groove is larger than the upper primer aperture, and wherein the flash hole groove is between the upper primer aperture and the lower flash hole aperture.