Provided is a frangible munitions device optimized for a dome and cylinder that yields fragments having shapes corresponding to a predetermined embossment pattern upon explosive rupture. The embossment pattern includes a first set of inner regular hexagonal embossments formed into the dome and cylinder that are aligned with the axis of the cylinder, and a second set of outer pre-deformed hexagonal shapes that distort to produce regular hexagonal shapes after drawing into the cylinder wall. The second set of shapes are separated by sharp transition regions. The shapes are embossed in a repeated pattern around the hollow cylinder and the dome top. The dome yields a plurality of fragments having shapes corresponding to the first set of inner regular hexagonal embossments upon explosive rupture, while the cylinder yields a plurality of fragments having shapes corresponding to the second set of outer pre-deformed hexagonal embossments upon explosive rupture.

Provided is a frangible munitions device optimized for a dome and cylinder that yields fragments having shapes corresponding to a predetermined embossment pattern upon explosive rupture. The embossment pattern includes a first set of inner regular hexagonal embossments formed into the dome and cylinder that are aligned with the axis of the cylinder, and a second set of outer pre-deformed hexagonal shapes that distort to produce regular hexagonal shapes after drawing into the cylinder wall. The second set of shapes are separated by sharp transition regions. The shapes are embossed in a repeated pattern around the hollow cylinder and the dome top. The dome yields a plurality of fragments having shapes corresponding to the first set of inner regular hexagonal embossments upon explosive rupture, while the cylinder yields a plurality of fragments having shapes corresponding to the second set of outer pre-deformed hexagonal embossments upon explosive rupture.

A warhead includes an outer casing and an inner shell, which delimits a central space for an explosive substance. The inner shell receives a series of preformed elements, which are arranged in contact with the outer side of the inner shell. The inner shell is arranged for a controlled fragmentation upon a detonation of the explosive substance. The preformed elements are arranged with a surface contact against the inner shell.

A warhead includes an outer casing and an inner shell, which delimits a central space for an explosive substance. The inner shell receives a series of preformed elements, which are arranged in contact with the outer side of the inner shell. The inner shell is arranged for a controlled fragmentation upon a detonation of the explosive substance. The preformed elements are arranged with a surface contact against the inner shell.

A mortar shell including: a metallic inner layer; a polymer outer layer having reinforcing fibers dispersed therein; and at least one layer of metallic fragments disposed between the inner and outer layers, the layer of metallic fragments including a plurality of individual metallic fragments unconnected to each other. In a variation, the mortar shell including: a metallic inner layer, the metallic inner layer having a grid formed on an outer surface to define a plurality of metallic fragments separated by grooves; a polymer having first reinforcing fibers disposed within the grooves; and a polymer outer layer having second reinforcing fibers dispersed therein. In another variation, the mortar shell including a polymer outer layer having reinforcing fibers dispersed therein; and a metallic inner layer having a plurality of metallic fragments with a shape to interlock to each of the other and assembled together into the metallic inner layer.

A mortar shell including: a metallic inner layer; a polymer outer layer having reinforcing fibers dispersed therein; and at least one layer of metallic fragments disposed between the inner and outer layers, the layer of metallic fragments including a plurality of individual metallic fragments unconnected to each other. In a variation, the mortar shell including: a metallic inner layer, the metallic inner layer having a grid formed on an outer surface to define a plurality of metallic fragments separated by grooves; a polymer having first reinforcing fibers disposed within the grooves; and a polymer outer layer having second reinforcing fibers dispersed therein. In another variation, the mortar shell including a polymer outer layer having reinforcing fibers dispersed therein; and a metallic inner layer having a plurality of metallic fragments with a shape to interlock to each of the other and assembled together into the metallic inner layer.

A method for forming a fragmentation explosive munition includes providing a casing, and forming holes in the casing using electrical discharge machining (EDM), thereby forming a modified casing.

A method for forming a fragmentation explosive munition includes providing a casing, and forming holes in the casing using electrical discharge machining (EDM), thereby forming a modified casing.

A method is provided for producing a component for a warhead, wherein the method involves the steps: i.) an inner shell is arranged on a tool, ii.) preshaped projectiles are arranged on the inner shell, iii.) powder is arranged to enclose the preshaped projectiles, iv.) the powder is pressed such that the powder, the preshaped projectiles, and the inner shell are joined together, v.) the tool is removed from the component formed from the powder, the preshaped projectiles, and the inner shell. A warhead and a projectile are also provided.

A method for forming a fragmentation explosive munition includes providing a casing, and forming holes in the casing using electrical discharge machining (EDM), thereby forming a modified casing.