In a scroll compressor, breakage of a spiral end portion of a spiral wall (10c, 11c) of a scrolls is prevented. [Solving means] In a scroll compressor including: a fixed scroll (10) including an end plate (10a) and a spiral wall (10c) extending upright from the end plate (10a); an orbiting scroll (11) including an end plate (11a) and a spiral wall (11c) extending upright from the end plate (11a); and a drive shaft (8) configured to transmit a rotational power to the orbiting scroll (11), and configured to compress a compressed fluid by an orbital motion of the orbiting scroll (11), an extending portion (113) which does not come into contact with the spiral wall (10c) of the fixed scroll (10) is provided so as to extend from a spiral end portion (112), which corresponds to a terminal end of a wall surface (compression forming portion (111)) which forms a compression chamber (15) on a spiral wall (11c) of the orbiting scroll (11).

A scroll compressor is provided that may include a casing including a rotational shaft, a cover fixed inside of the casing to partition the inside of the casing into a suction space and a discharge space, a first scroll that is revolved by rotational of the rotational shaft, a second scroll disposed on or at a side of the first scroll to define a plurality of compression chambers together with the first scroll, the second scroll having an intermediate pressure discharge hole that communicates with a compression chamber having an intermediate pressure of the plurality of compression chambers, a back pressure plate coupled to the second scroll, the back pressure plate having an intermediate pressure suction hole that communicates with the intermediate pressure discharge hole, and a floating plate movably disposed on or at a side of the back pressure plate to define the back pressure chamber together with the back pressure plate. The discharge space may have a volume greater by a set ratio or more than a volume of the back pressure chamber.

A scroll compressor includes a shell, a fixed scroll and an orbiting scroll disposed in the shell, a first scroll wrap and a second scroll wrap that are provided in the fixed scroll and the orbiting scroll, respectively, and that are engaged with each other to form a plurality of compression chambers, a crankshaft that causes the orbiting scroll to perform eccentric revolving motion, a tip seal member that is inserted in the tip of the second scroll wrap along the spiral direction and that is in sliding contact with the first baseplate of the fixed scroll, and injection ports that are provided through the first baseplate of the fixed scroll and that introduce refrigerant at an intermediate pressure between suction pressure and discharge pressure into the compression chambers from the outside of the shell.

Scroll members for scroll compressors made from one or more near-net shaped powder metal processes, either wholly or partially fabricated together from sections. In certain variations, the involute scroll portion of the scroll member has a modified terminal end region. The terminal end region may include an as-sintered coupling feature comprising a tip component that forms a contact surface for contacting an opposing scroll member during compressor operation. The tip component can be a tip seal or a tip cap received by the as-sintered coupling feature. The tip cap may be sinter-bonded or otherwise coupled to the terminal end region. In other variations, a terminal end region may comprise a second material including a tribological material that forms a contact surface. Methods of making such scroll members for scroll compressors are also provided.

A scroll compressor 10 may include an orbiting scroll having an orbiting scroll wall extending axially from an orbiting scroll plate towards a fixed scroll; a fixed scroll having a fixed scroll wall extending axially from a fixed scroll plate towards the orbiting scroll; and an axially extending drive shaft having an eccentric shaft portion so that rotation of the eccentric shaft portion imparts an orbiting motion to the orbiting scroll relative to the fixed scroll. An axial end portion of the orbiting scroll wall has a first seal for sealing between the orbiting scroll wall and the fixed scroll plate, and an axial end portion of the fixed scroll wall has a second seal for sealing between the fixed scroll wall and the orbiting scroll plate; and the first seal or the second seal has an aspect ratio of axial length to radial width which is 1.25:1 or greater.

A scroll compressor with a stationary scroll, an orbiting scroll, and a discharge port through which a fluid that has been compressed by both the scrolls is discharged. An end plate of the orbiting scroll is provided with an end-plate side stepped portion formed such that, along a spiral of a spiral wrap, the height thereof increases toward a central side of the spiral and decreases toward an outer end side thereof. A spiral wrap of the stationary scroll is provided with a wall-portion side stepped portion formed corresponding to the end-plate side stepped portion such that the height thereof decreases toward the central side of the spiral and increases toward the outer end side thereof. A pair of compression chambers face each other. The ventral side compression chamber communicates with the discharge port before the dorsal side compression chamber communicates with the discharge port.

A scroll compressor is provided with a stationary scroll, an orbiting scroll, and a discharge port (18) through which a fluid that has been compressed by both the scrolls is discharged. An end plate of the orbiting scroll is provided with an end-plate side stepped portion formed in such a way that, along a spiral of a spiral wrap (16B), the height thereof increases toward a central side of the spiral and decreases toward an outer end side thereof. A spiral wrap (15B) of the stationary scroll is provided with a wall-portion side stepped portion formed corresponding to the end-plate side stepped portion in such a way that the height thereof decreases toward the central side of the spiral and increases toward the outer end side thereof. Of a pair of compression chambers (17A, 17B) which face each other on either side of the center of the stationary scroll, the ventral side compression chamber (17A) in which the pressure is higher communicates with the discharge port (18) before the dorsal side compression chamber (17B) in which the pressure is lower communicates with the discharge port (18).

A scroll member for a scroll compressor is disclosed. The scroll member includes a base member and a wrap member formed on a major surface of the base member. The wrap member includes a modified portion. The modified portion includes a base, a step, and a scallop. The base extends a first distance from the major surface. The step extends a second distance from the base. The scallop extends a third distance from the scallop. The scallop is located at a wrap surface of the wrap member. The wrap surface is disposed relatively away from the major surface relative to the step.

A scroll compressor includes a first chamfered portion formed at a distal end potion of a spiral blade of a fixed scroll, a second chamfered portion formed at a distal end portion of a spiral blade of an orbiting scroll, a third chamfered portion formed at a bottom portion of the spiral blade of the fixed scroll, and a fourth chamfered portion formed at a bottom portion of the spiral blade of the orbiting scroll. An expression of 0<{(Av1+Av2)/2}/Ac<110.sup.4 is satisfied where a sectional area of a space between the first chamfered portion and the fourth chamfered portion is defined as Av1, a sectional area of a space between the second chamfered portion and the third chamfered portion is defined as Av2, and a sectional area of a compression chamber is defined as Ac.

A scroll member includes a base having a panel and a spiral blade provided to extend from the panel toward another scroll member, resin layer L1 formed on the base, and a plurality of grooves C formed on a surface of the resin layer. The plurality of grooves C are formed on the surface of resin layer L1. A cross-section of each groove C has a shape similar to a U-shape or a semicircle in which the width decreases toward the deeper position and the rate of change in width increases toward the bottom. Grooves C are formed by moving an edge of a cutting tool along the original surface of the resin layer, which is originally formed on base L0 by application or the like.