A fine blanking device and method for forming a friction plate with friction material layers. The fine blanking device includes an upper die, a lower die, a guide mechanism, a punch and a counter punch. Upper and lower blank holders are respectively provided at outer circumferences of the punch and the counter punch. The upper and lower blank holders are respectively provided with a buffer mechanism. Friction material powders are sintered on both sides of the base sheet. The friction material layers are trimmed and planished by hot pressing. The base sheet with the friction material layers is fixed by the upper blank holder and the lower blank holder. A tooth profile with an absolute shear fractural surface is formed. The fixing indentation of the V-shaped structure of the friction material layers is cut off for obtaining a finished friction plate product with the friction material layers.

Described is a brake disc, rotating about its own axis of rotation, including a brake strip, an element for supporting the brake strip and a plurality of first elements for connecting the brake strip with the supporting element which can be elastically deformed in such a way as to allow a relative movement of the brake strip with respect to the supporting element.

The supporting element includes at least a first component and a second component connected to the brake strip by means of the first connecting elements.

A plurality of second connecting elements of the first component and of the second component are elastically deformable in such a way as to allow a relative movement between the first component and the second component.

A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

In one aspect, a wheel hub apparatus including a wheel hub that is rotatable about a central axis and has a unitary, one-piece construction. The wheel hub apparatus further includes a circular brake element having a unitary, one-piece construction and extending about the wheel hub. The wheel hub and the circular brake element include engaged portions securing the wheel hub and the circular brake element together. The engaged portions of the wheel hub and the circular brake element fix the circular brake element against axial movement along the wheel hub. In this manner, the engaged portions of the wheel hub and the circular brake element provide a mechanical joint that connects the wheel hub and the circular brake element using the material of the wheel hub and the circular brake element.

A brake rotor, includes at least one friction element and one adapter element, wherein the brake rotor is configured to rotate about an axis of rotation, wherein the friction element has at least one friction surface and one connection region, wherein the adapter element has an installation region and a transfer region, wherein the installation region is configured for fixing the brake rotor to a hub, wherein the connection region indirectly or directly engages in positively locking fashion in a circumferential direction with the transfer region such that a torque about the axis of rotation can be transferred between the connection region and the transfer region from the friction element to the adapter element.

Disclosed herein are a brake device of an in-wheel motor and an in-wheel motor including the same. The brake device of an in-wheel motor includes a brake drum part fixed to one surface of a rim of an in-wheel motor and having at least one hole, and at least one pin pushing/pulling driver installed inside the brake drum part in a radial direction thereof and configured to push or pull a pin, which is insertable into the hole according to an input of a braking signal of the in-wheel motor, toward or from the hole. The brake drum part includes a disc body having a hollow and an outer wall, wherein a shaft of the in-wheel motor is disposed to pass through the hollow and the outer wall is fixed to the rim, and a circumferential protrusion protruding a predetermined length in a direction spaced apart from the disc body to the rim and having the hole in the circumferential protrusion. When the braking signal is input, a braking force is rapidly applied to the in-wheel motor, and also the braking force is constantly maintained using a mechanical mechanism even when a supply of electric power is cut off on an inclined road and the like such that safety can be improved.

A brake assembly for use in a disc brake mechanism of a vehicle. The brake assembly includes an aluminum ceramic composite rotor connected to a central aluminum hub. The rotor includes projections extending radially inward toward the hub and engaging with through holes in the hub. The projections extend through the through holes to connect the rotor to the hub. The engagement between the projections and the through holes allows for radial movement of the projections relative to the through holes, which radial movement may be caused by thermal expansion of the rotor from heat generated during a breaking operation.

In order to provide a development of friction ring elements for a friction ring set for arranging on the wheel web of a track wheel in order to form a track wheel brake, wherein the friction ring elements can be simply and cost-effectively produced and can be easily fitted with linking elements, a friction ring element (10) is proposed for a friction ring set (200) for arranging on the wheel web (2) of a track wheel (1) for a railway vehicle in order to form a track wheel brake (100), wherein the friction ring element (10) has a friction ring (11) and multiple linking elements (12, 13) designed as separate components and arranged on the friction ring (11), and wherein at least some of the linking elements (12, 13) are force-lockingly connected to the friction ring (11).

A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

A connection device for connecting a brake disk to a wheel hub, wherein the connection device is arrangeable at least in part in a recess of the wheel hub and is transferable into a fixed state in which the connection device interacts in a non-positive locking manner with the recess.