Mechanical strength of a second shaft portion of a position fixing bolt is larger than that of a first shaft portion of a positioning bolt. Cross-sectional shape of a positioning through-hole, cross-sectional shape of the first shaft portion, cross-sectional shape of each of position fixing through-holes, and cross-sectional shape of each of the second shaft portions are designed so that a total dimension of a first clearance in a circumferential direction about the rotation center axis is larger than a total dimension of a second clearance in the circumferential direction, the second clearance formed between an inner peripheral surface of each of the position fixing through-holes and an outer peripheral surface of the second shaft portion of each of the position fixing bolts.

A floating disc brake assembly having a disc brake rotor secured to a mounting assembly, such as a hat or a hat with a retention ring structured and arranged to fit within retention ring flanges of a plurality of rotor mounting tabs uniformly distributed about the mounting assembly. A method of uniformly transferring braking forces from a rotor of a brake assembly about a wheel hat component of the brake assembly and a kit of parts are also provided.

An elliptically interfacing gear assisted braking system may include an input shaft with a coupled input gear, a wobble plate, a rotor with a reaction gear, and an actuated brake mechanism, or brake. The input shaft may define an axis of rotation and the wobble plate may have a wobble axis disposed at a non-zero angle relative to the rotation axis. A set of face teeth disposed on one surface of the wobble plate may partially mesh with the input gear, and a set of wobble teeth on an opposite surface of the wobble plate may partially mesh with the reaction gear. Rotation of the input shaft may thereby cause rotation of the wobble plate and rotor. The brake may mate with the rotor and when actuated, slow the rotor with respect to the input shaft. Rolling contact forces between the surfaces of the wobble teeth and reaction teeth may then induce nutation in the wobble plate, thereby dissipating rotational energy.

A disc brake rotor has a support hub and coaxial braking band. The support hub has a plurality of radial seats and the braking band has a plurality of connecting elements which transfer torque between the band and the hub. The connecting elements are integral and made as one piece with the braking band and extend from the braking band in order to engage the corresponding radial seats. The connecting elements are surrounded by walls which are integral and made as one piece with the support hub such as to be fastened in the axial direction and in the tangential direction, but capable of sliding in the radial direction.

Disclosed herein is a lug drive system for a wheel such as that found on a motorcycle. The lug drive system includes a 2-piece lug drive hub assembly mounted on one side of the wheel to apply a driving force thereto. The lug drive hub assembly includes a lug drive sprocket and a hub that are detachably connected together by an inner retaining ring. The lug drive sprocket includes an outer drive ring and an inner carrier disk that are detachably connected together by an outer retaining ring. The lug drive system also includes a 2-piece lug drive rotor assembly mounted on the opposite side of the wheel to apply a braking force thereto. The lug drive rotor assembly includes a lug brake rotor and a hub that are detachably connected together by an inner retaining ring. The lug brake rotor includes an outer friction ring and an inner carrier disk that are detachably connected together by an outer retaining ring.

A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

In one aspect, a wheel hub apparatus including a wheel hub that is rotatable about a central axis and has a unitary, one-piece construction. The wheel hub apparatus further includes a circular brake element having a unitary, one-piece construction and extending about the wheel hub. The wheel hub and the circular brake element include engaged portions securing the wheel hub and the circular brake element together. The engaged portions of the wheel hub and the circular brake element fix the circular brake element against axial movement along the wheel hub. In this manner, the engaged portions of the wheel hub and the circular brake element provide a mechanical joint that connects the wheel hub and the circular brake element using the material of the wheel hub and the circular brake element.

With the method for manufacturing a composite brake disc, which includes a brake disc chamber and a friction ring having an inner profiling, a brake disc chamber blank is introduced into the friction ring. The brake disc chamber blank is then formed into the inner profiling via at least one embossing tool. A composite brake disc permitting a good torque transmission between the friction ring and the brake disc chamber can be manufactured in a cold-forming manner in this way. The forming-in can take place in a hammering manner, in particular by successively implementing a plurality of embossing steps in the region of different profile gaps of the inner profiling. Axial stops can also be simultaneously produced on forming-in. The axial stops serve to stop the brake disc chamber and the friction ring (3) are prevented from axially sliding apart.

A driven wheel assembly includes a fixed axle spindle, a rotating drive shaft extending inside the axle spindle, a bearing, a hub, a brake disc, and a wheel rim. An inner ring of the bearing is mounted on the spindle. The hub is mounted on an outer ring of the bearing. The drive shaft, the brake disc and the wheel rim are coupled in rotation with the hub. The brake disc includes a radial friction part and a tubular portion which is fastened to the hub. The brake disc is fastened to the hub by a radial fastener extending along radial directions with respect to a rotation axis of the assembly and mounted through the tubular portion of the brake disc.

An elliptically interfacing gear assisted braking system may include an input shaft with a coupled input gear, a wobble plate, a rotor with a reaction gear, and an actuated brake mechanism, or brake. The input shaft may define an axis of rotation and the wobble plate may have a wobble axis disposed at a non-zero angle relative to the rotation axis. A set of face teeth disposed on one surface of the wobble plate may partially mesh with the input gear, and a set of wobble teeth on an opposite surface of the wobble plate may partially mesh with the reaction gear. Rotation of the input shaft may thereby cause rotation of the wobble plate and rotor. The brake may mate with the rotor and when actuated, slow the rotor with respect to the input shaft. Rolling contact forces between the surfaces of the wobble teeth and reaction teeth may then induce nutation in the wobble plate, thereby dissipating rotational energy.