An internal casing for a pressurized fluid storage tank for a motor vehicle includes: a hollow body includes a layer made of a first polymer material; and a neck arranged on the hollow body and delimiting an opening of the hollow body, the neck receiving an interface part mounted on the neck in a sealed manner by a gasket arranged between the neck and the interface part. The neck is made of a composite material composed of a second polymer material loaded with reinforcing fibers, the composite material having a deformation resistance than that of the first polymer material. The neck is joined to the hollow body by molecular entanglement of polymer chains of the first polymer material and polymer chains of the second polymer material. Methods for manufacturing such an internal casing, and a storage tank including such an internal casing are disclosed.

A FRP tubular body includes a tubular fiber structure formed by winding a reinforced fiber sheet made of fabric. The reinforced fiber sheet includes first reinforced fiber bundles arranged such that a yarn main axis direction extends in a circumferential direction of the fiber structure and second reinforced fiber bundles arranged such that a yarn main axis direction extends in an axial direction of the fiber structure. The reinforced fiber sheet includes a starting end, a finishing end, and a general portion located between the starting end and the finishing end. The general portion includes the first reinforced fiber bundles and the second reinforced fiber bundles. At least one of the starting end or the finishing end is a decreased portion that is smaller than the general portion in an amount of reinforced fibers per unit length in the circumferential direction of the fiber structure.

A method for manufacturing a high-pressure tank including a reinforcing layer in which rims of both ends of a tubular member and rims of a pair of dome members are joined to overlap each other in a radial direction includes producing the dome members and producing the tubular member. The producing of the dome members includes producing a wound body on a mandrel, curing a resin contained in the wound body, shaving the wound body after the resin is cured to reduce, toward a split line, thicknesses of the rims of the dome members to be obtained by splitting the wound body, splitting the shaved wound body into the dome members by cutting the wound body along the split line, and demolding the dome members from the mandrel.

A high-pressure tank includes a reinforcing layer and a liner having a gas-barrier property and disposed on an inner surface of the reinforcing layer. The reinforcing layer includes a cylindrical reinforcing pipe having a plurality of cylindrical pipe forming portions coupled together, and a pair of semispherical reinforcing domes, one of the pair of semispherical reinforcing domes being disposed at a first end of the reinforcing pipe, and the other one of the pair of semispherical reinforcing domes being disposed at a second end of the reinforcing pipe.

A cap of a high-pressure gas tank includes a first member and a second member. The first member is located on the inner side of a liner. The second member is located on the outer side of the liner and is connected to the first member. A rotation restricting structure includes a first rotation restricting portion and a second rotation restricting portion. The first rotation restricting portion is provided on an inner surface of the liner. The second rotation restricting portion is provided on the first member so as to be fitted into the first rotation restricting portion.

A storage vessel can include a shell that is formed by fibers wound about an axis and infused with a resin matrix. The resin matrix can include metal nanoparticles coated with a polymer and distributed within a resin. The nanoparticles provide low coefficients of thermal expansion, and the polymer coatings enhance their bonding with the resin The shells of such storage vessels provide increased tensile strength and modulus at both room and cryogenic temperatures. Such improvements stem from the higher interfacial residual thermal stress at cryogenic temperature due to their low thermal expansion properties, which in turn promotes crack branching that increases the energy dissipation of the matrix.

A manufacturing method for manufacturing a tank includes: a step of forming a structural body constituted by a liner and a fiber reinforced resin layer placed on the outer periphery of the liner, the structural body including a cylindrical portion and dome portions provided in opposite ends of the cylindrical portion in the axial direction of the cylindrical portion; a step of winding a heat insulating sheet around the fiber reinforced resin layer after the step of forming the structural body, the heat insulating sheet having notches in dome forming portions provided to correspond to the dome portions; and a step of covering the dome portions with the dome forming portions.

A high-pressure tank includes a cylindrical portion including a fiber-reinforced resin and a dome portion including a fiber-reinforced resin. The cylindrical portion includes an axial fiber layer including a fiber oriented in a center axis direction of the high-pressure tank, and a circumferential fiber layer including a fiber oriented in a circumferential direction of the high-pressure tank. An end portion of the axial fiber layer and an end portion of the dome portion are joined to each other.

A high-pressure tank includes a container main body (10) constituted of a body (11) and dome portions (12) disposed on both ends of the body, and a reinforcing layer (20) formed such that a fiber member is wound around an outer periphery of the container main body. The reinforcing layer includes a hoop winding layer (40) formed by hoop winding that winds the fiber member such that a winding angle is approximately perpendicular to a central axis of the body, and a high helical winding layer (30) formed by high helical winding that winds the fiber member such that a winding angle is inclined with respect to the central axis compared with the hoop winding, and the high helical winding layer extends to the dome portion. The high helical winding layer includes a thick portion having a thickness at an outer side part of a boundary position between the body and the dome portion, which thickness is thicker than a thickness at a part positioned on the body. The hoop winding layer is formed from the body to the dome portion where the thick portion is formed, as a layer at an outer diameter side of the high helical winding layer.

An assembly includes a pressure vessel for containing a fluid, the vessel including a domed end portion having an outer surface; and a component positioned at the domed end portion, wherein the component is attached to the outer surface by a plurality of filament bands wound upon the domed end portion and over at least a part of the component. In another aspect, an apparatus is described for preventing damage to a vessel. The apparatus includes a component configured to be positioned at the domed end portion, wherein the component is configured to be attached to the outer surface by a plurality of filament bands wound upon the domed end portion and over at least a part of the component. A method for attaching a component to a vessel is described that includes positioning the component at the domed end portion and winding a plurality of filament bands.