A system and method for cryogenic purification of a hydrogen, nitrogen, methane and argon containing feed stream to produce a methane free, hydrogen and nitrogen containing synthesis gas and a methane rich fuel gas, as well as to recover an argon product stream, excess hydrogen, and excess nitrogen is provided. The disclosed system and method are particularly useful as an integrated cryogenic purifier in an ammonia synthesis process in an ammonia plant. The excess nitrogen is a nitrogen stream substantially free of methane and hydrogen that can be used in other parts of the plant, recovered as a gaseous nitrogen product and/or liquefied to produce a liquid nitrogen product.

Cryogenic energy storage systems, and particularly methods for capturing cold energy and re-using that captured cold energy, are disclosed. The systems allow cold thermal energy from the power recovery process of a cryogenic energy storage system to be captured effectively, to be stored, and to be effectively utilized. The captured cold energy could be reused in any co-located process, for example to enhance the efficiency of production of the cryogen, to enhance the efficiency of production of liquid natural gas, and/or to provide refrigeration. The systems are such that the cold energy can be stored at very low pressures, cold energy can be recovered from various components of the system, and/or cold energy can be stored in more than one thermal store.

An integrated method for the production of liquefied natural gas (LNG) and syngas is provided. The method can include the steps of: utilizing letdown energy of a high pressure natural gas stream that is withdrawn from a natural gas pipeline to provide a warm temperature cooling; utilizing a refrigeration cycle to provide a cold temperature cooling, wherein the refrigeration cycle comprises a refrigerant recycle compressor that is powered utilizing a steam turbine; and cooling a second high pressure natural gas stream using the warm temperature cooling and the cold temperature cooling to produce an LNG product stream. The second high pressure natural gas stream is withdrawn from the natural gas pipeline, and the steam turbine is powered by high pressure steam that is produced from a syngas production facility.

A method for liquefaction of natural gas using refrigeration from a combination of sources including a refrigeration cycle and letdown energy of natural gas is provided. The natural gas to be liquefied (LNG) is boosted in pressure using a booster that is powered by expansion of a portion of the natural gas flow from the booster through a first natural gas turbine. A second flow of natural gas is expanded in a second natural gas turbine, and the resulting expanded stream, along with the natural gas expanded in the first natural gas turbine, are warmed against the natural gas to be liquefied. The flow rate of the natural gas in the second natural gas turbine is decoupled from the booster, thereby allowing for variation in flow rates and pressures while maintaining a constant production of LNG.

It is proposed to integrate a gas processing unit with a liquefaction unit. The industrial gas stream may be but is not limited to air gases of oxygen, nitrogen argon, hydrocarbon, LNG, syngas or its components, CO.sub.2, or any other molecule or combination of molecules. It is proposed to integrate the underutilized process inefficiencies of a gas processing unit into the liquefaction unit to produce a liquid at a reduced operating cost. The gas processing unit may be any system or apparatus which alters the composition of a feed gas. Examples could be, but are not limited to, a methanol plant, steam methane reformer, cogeneration plant, and partial oxidation unit.

Embodiments of the present invention provide a process for liquefaction of a natural gas. The process includes cooling the natural gas with a first refrigerant provided by a first cooling system and cooling the natural gas with a second refrigerant provided by a second cooling system. The second cooling system is a single phase cooling system. The first and second cooling systems operate independently from each other. The second refrigerant is cooled with the first refrigerant so that the cooling capacity of the second refrigerant and the second cooling system is increased.

Described herein is a method and system for liquefying a natural gas feed stream to produce an LNG product. The natural gas feed stream is liquefied, by indirect heat exchange with a gaseous methane or natural gas refrigerant circulating in a gaseous expander cycle, to produce a first LNG stream. The first LNG stream is expanded, and the resulting vapor and liquid phases are separated to produce a first flash gas stream and a second LNG stream. The second LNG stream is then expanded, with the resulting vapor and liquid phases being separated to produce the second flash gas stream and a third LNG stream, all or a portion of which forms the LNG product. Refrigeration is recovered from the second flash gas by using said stream to sub-cool the second LNG stream or a supplementary LNG stream.

An LNG plant comprises a cold box and a refrigeration unit fluidly coupled with a plurality of heat exchanger passes in the cold box. The refrigeration unit is configured to provide a first refrigerant stream to a first heat exchanger pass of the plurality of heat exchanger passes at a first pressure, a second refrigerant stream to a second heat exchanger pass at a second pressure, and a third refrigerant stream to a third heat exchanger pass at a third pressure. The second refrigerant stream comprises a first portion of the first refrigerant stream, and the third refrigerant stream comprises a second portion of the first refrigerant stream. The second pressure and the third pressure are both below the first pressure. The cold box is configured to produce LNG from a natural gas feed stream to the cold box using a refrigeration content from the refrigeration unit.

Systems and methods for pre-cooling a natural gas stream to a liquefaction plant. A system may include a compressor configured to receive a first natural gas stream at a first pressure and produce a second natural gas stream at a second pressure; an exchanger to cool the second natural gas stream; and an expander to receive the cooled natural gas stream and expand the cooled natural gas stream to produce a chilled natural gas stream. The refrigeration content of the refrigerant is used to liquefy and sub-cool the natural gas stream to produce liquefied natural gas in a cold box or cryogenic exchanger. The refrigerant may be an external gas or an internal refrigerant working fluid expanded and compressed in a twin compander arrangement and compressed by a refrigerant compressor, or an external single mixed refrigerant working fluid compressed by a refrigerant compressor and expanded thru a JT valve.

The integrated expander and motor-compressor assembly comprises a compression section mounted between the two radial bearings on a trans-mission shaft, an expander cantilevered at a free end of the transmission shaft, a gas diffuser and a duct between the expander and a first radial bearing, the first radial bearing been the closest radial bearing to the expander. The gas diffuser diffuses a gas barrier which is sucked up by the duct.