A method and apparatus for producing high-purity nitrogen and low-purity oxygen using three-column rectification are provided, in which: nitrogen and oxygen undergo rectification in different columns, with high-purity nitrogen and low-purity oxygen being separated out of air simultaneously, thereby overcoming the shortcomings of conventional low-purity oxygen production equipment, and also reducing equipment investment, lowering energy consumption, increasing product added value, and realizing a circular economy effect.

A process for producing liquid oxygen, including an offshore platform the system including cooling a high-pressure nitrogen gas stream in a main heat exchanger, thereby producing a cooled high-pressure nitrogen gas stream, expanding the cooled high-pressure nitrogen gas stream in a turbo-expander, thereby producing a cold low-pressure nitrogen gas stream, warming the cold low-pressure nitrogen gas stream by indirect heat exchange with a high-pressure gaseous oxygen stream, thereby producing a liquefied oxygen stream and a warm low-pressure nitrogen gas stream, wherein, at least a portion of the warm low-pressure nitrogen gas stream is vented to the atmosphere.

The present invention relates to a process and a system for supplying a backup gas at a higher pressure from a source gas at a lower pressure. The backup gas at the lower pressure is at least partially condensed against a backup liquid at a higher pressure in a reprocessing heat exchanger and as a result, the backup liquid is at least partially vaporized. The backup liquid at the higher pressure is formed from boosting liquefied backup gas at the lower pressure. A backup vaporizer is disposed downstream of the reprocessing heat exchanger to completely vaporize the backup liquid at a higher pressure before it was delivered to the customer. The present invention eliminates the use of costly gas compressor and mitigates associated safety risks, in particular when the backup gas is oxygen.

Method and device for generating gaseous compressed nitrogen by the low-temperature separation of air in a distillation column system, having a pre-column, a high-pressure column and a low-pressure column. The feed air is compressed, purified in a purification apparatus and cooled. A first sub-flow of the cooled feed air is introduced in a predominantly liquid state into the distillation column system. A gaseous fraction from the pre-column in introduced into the liquefaction chamber of a pre-column head condenser with liquid formed therein fed as reflux into the pre-column. A first gaseous nitrogen product fraction is drawn from the high-pressure column, heated, and obtained as first gaseous compressed nitrogen product. At least a part of the second sub-flow is introduced into the evaporation chamber of the pre-column head condenser. A third sub-flow of the cooled feed air is expanded to perform work and subsequently introduced into the liquefaction chamber.

The invention proposes a process and an air separation plant comprising a rectification column system comprising a high-pressure column, a low-pressure column, a main heat exchanger, and a main air compressor. The total air supplied to the rectification column system is compressed in the main air compressor to a first pressure level. The high-pressure column is operated at a second pressure level, at least 3 bar below the first pressure level. A gaseous, nitrogen-rich fluid is removed from the high-pressure column and warmed up in the gaseous state without prior liquefaction. A first partial quantity of the gaseous, nitrogen-rich fluid is warmed to a first temperature level of −150 to −100° C., supplied at this first temperature level to a booster and compressed further to a third pressure level. The first partial quantity is then warmed to a second temperature level and discharged from the air separation plant.

A method and the apparatus for obtaining a compressed gas product by means of cryogenic separation of air in a distillation column system which has a high-pressure column and a low-pressure column. All of the feed air is compressed in a main air compressor to a first pressure which is at least 4 bar higher than the operating pressure of the high-pressure column. A first partial flow of the feed air compressed in the main air compressor is cooled to an intermediate temperature in a main heat exchanger and is expanded so as to perform work in a first air turbine. At least a first part of the first partial flow expanded so as to perform work is introduced into the distillation column system.

A liquefier device which may be a retrofit to an air separation plant or utilized as part of a new design. The flow needed for the liquefier comes from an air separation plant running in a maxim oxygen state, in a stable mode. The three gas flows are low pressure oxygen, low pressure nitrogen, and higher pressure nitrogen. All of the flows are found on the side of the main heat exchanger with a temperature of about 37 degrees Fahrenheit. All of the gasses put into the liquefier come out as a subcooled liquid, for storage or return to the air separation plant. This new liquefier does not include a front end electrical compressor, and will take a self produced liquid nitrogen, pump it up to a runnable 420 psig pressure, and with the use of turbines, condensers, flash pots, and multi pass heat exchangers. The liquefier will make liquid from a planned amount of any pure gas oxygen or nitrogen an air separation plant can produce.

The present invention discloses a cryogenic rectification process-based method for producing an air product, and an air separation system. By adding an air product outlet line and a liquid air booster pump to an existing cryogenic rectification process apparatus, the existing rectification apparatus is used to prepare oxygen-enriched liquid air by pressurizing, cooling and liquefying feed air; and moreover, a high-pressure or ultra-high-pressure air product can be prepared according to customer requirements by adjusting the ratio of the feed air to the oxygen-enriched liquid air, and pressurizing the mixture to a target pressure by the liquid air booster pump before being vaporized via heat exchange with a gas or liquid product produced by rectification through a heat exchange apparatus. According to the present invention, when gas or liquid products of oxygen and nitrogen are produced by means of rectification, a high-pressure or ultra-high-pressure air product can be provided according to customer requirements, and there is no need to provide an additional air compressor or passively increase the discharge pressure of the air booster, so that the production costs are greatly reduced and the energy efficiency level is improved. The method of the present invention can also improve the stability of devices, especially when a small amount of high-pressure/ultra-high-pressure air product needs to be produced.

The invention relates to a method for a low-temperature air separation in which an air separation unit is used comprising a first rectification column and a second rectification column. The first rectification column is operated at a first pressure level, and the second rectification column is operated at a second pressure level below the first pressure level. Fluid which is oxygen-enriched compared to atmospheric air is drawn from the first rectification column in the form of one or more first material flows. At least one fraction of the fluid which has been drawn from the first rectification column in the form of the one or more first material flows is heated in a heat exchanger; a fraction of the fluid which has been heated in the heat exchanger is compressed using a compressor and is returned to the first rectification column.

An apparatus for the distillation of air by cryogenic distillation is provided. The apparatus can include an enclosure; a first distillation column configured to operate at a first pressure; a second distillation column configured to operate at a second pressure that is lower than the first pressure, the second distillation column being placed above the first distillation column and forming therewith a double column; a subcooling heat exchanger configured to cool at least one liquid from the first distillation column upstream of the second distillation column and configured to warm a gaseous nitrogen stream from the second distillation column; and an argon column configured to separate an argon enriched stream from the second distillation column and configured to produce an argon rich stream. In certain embodiments, the first distillation column, the second distillation column, the argon column and the subcooling heat exchanger are disposed within the enclosure, and/or the subcooling heat exchanger is disposed directly underneath the first distillation column or the argon column.