A heat exchanger includes tubes arranged side by side, and a tank connected to ends of the tubes. The heat exchanger performs heat exchange between a first fluid flowing inside the tubes and a second fluid flowing outside the tubes. The heat exchanger includes a closing member disposed inside the tank and partially closing an opening provided at an end of a predetermined tube that is at least one of the tubes. The predetermined tube has a protrusion formed at the end of the predetermined tube. The closing member has an avoiding structure that avoids interference between the protrusion and the closing member.

The heat exchanger has tubes and a header tank that is located at an end of the tubes in a longitudinal direction and communicates with the tubes. The header tank has a core plate that connects to the tubes and a tank body that is fixed to the core plate. The core plate has a tube connection surface, a sealing surface, and an inclined surface that connects the tube connection surface and the sealing surface with each other. A distance between the tube connection surface and an end surface of the tubes in the longitudinal direction is different from a distance between the sealing surface and the end surface in the longitudinal direction by disposing the inclined surface to incline with respect to the longitudinal direction. The tubes connect to the tube connection surface and the inclined surface in a condition of being inserted to the tube connection surface and the inclined surface.

A tube header for a heat exchanger includes a header plate having two major dimensions defining a header plane. The header plate has a row of oblong passages extending through the header plate, and a plurality of tie bars. Each tie bar is arranged between a pair of adjacent oblong passages. At least one of the tie bars is a support tie bar with a generally W-shaped support tie bar profile in a cross-section across the row of oblong passages. The support tie bar has a center area forming a plateau surface parallel to the header plane and connecting two generally V-shaped portions of the support tie bar profile. The plateau surface supports an internal header baffle extending perpendicular to the header plane.

A tube bundle heat exchanger has tubes which are held at each side in tube plates or oval-tube collecting-tube plates and are connected to these in each case by means of a weld seam. The connection of the tubes to the inlet-side tube plate or oval-tube collecting-tube plate is formed in each case by means of a conical and/or trumpet-shaped transition piece. The cross section of the transition piece reduces as viewed in the gas flow direction in such a way that the inlet-side end, as viewed in the gas flow direction, of the transition piece is connected in a butt joint to the tube plate or oval-tube collecting-tube plate. The inner and outer contours of the transition piece and of the welded connection region are formed without gaps and corners to the tube plate or oval tube collecting-tube plate and so as to be straight and/or with a radius, measured from the outer contour, of at least 5 mm.

A tube and tubesheet assembly is provided, which includes a tubesheet, the tubesheet comprising at least one tube insertion aperture therethrough; at least one tube inserted in the at least one tube insertion aperture; and a damage-resistant layer applied to an edge of the at least one tube and along an inner surface of a portion of the tube that is positioned within the corresponding tube insertion aperture. A heat exchanger including the assembly is also provided. A method is also provided for coupling a tube to a tubesheet. The method includes applying a damage-resistant layer to an edge of the tube and along an inner surface of a portion of the tube that is positioned within a tube insertion aperture in the tubesheet. The method can also be used to repair tubes and retrofit pre-existing tube-to-tubesheet joints.

A heat exchanger includes a housing wall and interior having a fluid inlet region for introducing a first fluid into the interior, and at least two partition walls substantially accommodated in the interior and connected to the housing wall at at least one connection region. The partition walls border a fluid receiving chamber, through which a second fluid flows in order to separate the fluids from one another. The partition walls are connected to one another at a joining region and also have a deformation in a joining sub-region of the joining region spaced apart from the connection region, which is provided to reduce mechanical tension in the connection region due to a temperature-dependent change in length of the joining region.

The main object of the invention is a heat exchanger including a first header plate of an inlet manifold, a second header plate of a distribution header and a heat exchange core bundle extending between the first header plate and the second header plate along a longitudinal direction, the heat exchange core bundle being defined by a shell and having a plurality of tubes arranged successively next to each other in a transverse direction, each tube being capable of cooperating with the header plates via through-holes formed in each plate. The shell has at least one longitudinal end with a straight edge configured to be in flat surface contact with at least one header plate in a contact area, the surface contact occurring mainly in a plane perpendicular to the longitudinal direction.