A heat exchanger including a manifold body having at least one fluid passage, a cooling passage section having a body including a set of fluid passages extending through at least a portion of the cooling passage section, and a weld joint fluidly sealing the manifold body and the cooling passage such that at least one of the set of fluid passages is fluidly coupled to the at least one fluid passage of the manifold body and methods of forming.

A heat exchanger includes a header, a plurality of tubes, and a reinforcement member. The header has a face plate that defines a plurality of orifices, a top plate that extends away from an end of the face plate, and a projection that extends outward from the top plate. Each of the plurality of tubes extend into a respective one of the plurality of orifices. The reinforcement member has a backing plate that is secured to the top plate, a brace that extends from the backing plate and is secured to a first of the plurality of tubes, and a protrusion that extends outward from the backing plate. The protrusion engages the projection to restrict movement of the reinforcement member in a longitudinal direction relative to the tubes.

A joint structure jointing a ceramic member and a metal member is a joint structure jointing a ceramic member and a metal member that are provided in a device provided on a portion through which gas passes. The joint structure has a joint portion that joints the ceramic member and the metal member. The joint portion includes a glass portion made of a glass and a metal solder portion having higher corrosion resistance with respect to the gas than the glass. An area where the metal solder portion contacts to the gas is larger than an area where the glass portion contacts to the gas.

A syngas loop boiler includes a casing that surrounds a tube bundle, wherein the tube bundle includes a plurality of tubes. One end of each of the tubes is joined to a tube-sheet provided with corresponding tube-sheet inlet holes for inletting the syngas in the boiler, wherein each tube-sheet inlet hole is internally provided with at least a protective sleeve welded at both ends to corresponding surfaces of the tube-sheet inlet hole. Each tube-sheet inlet hole is provided with a first respective weld overlay placed at the inlet mouth of the tube-sheet inlet hole, so that a first end of each protective sleeve is welded to the first weld overlay. Each tube-sheet inlet hole is internally provided with at least a bore groove that contains a respective in-bore second weld overlay, so that the second end of the protective sleeve is welded to the in-bore second weld overlay. Each protective sleeve is thus welded at both ends to respective weld overlays, with the possibility of removal and re-installation without performing any post weld heat treatment.

A heat exchanger in which a connecting part may be coupled to a header tank of the heat exchanger in the short term without using a separate coupling component before a brazing process is performed, and a coupling method of a connecting part thereof. The connecting part is coupled to a first header tank or a second header tank while surrounding a predetermined region of an outer peripheral surface of the first header tank or the second header tank, a region of the connecting part to which external force is locally applied being coupled to the first header tank or the second header tank while protruding together with the first header tank or the second header tank.

A heat exchanger for an appliance having a burner includes at least one tubular heat exchanger section extending from an inlet end aligned with the burner and an outlet end. The inlet end includes a first portion having a first inner diameter and a second portion having a second inner diameter greater than the first diameter.

A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.

There is disclosed a heat exchanger extending along a longitudinal axis, including a first conduit configured for circulating a first fluid; a second conduit configured for circulating a second fluid; and a heat transferring layer disposed between the first conduit and the second conduit. The heat transferring layer is monolithic with the second conduit. An abutting side of the heat transferring layer is in contact with the first conduit to define a surface contact interface therebetween. The abutting side is shaped to correspond to a shape of a surface of the first conduit in contact with the heat transferring layer. A thermal resistance defined between the second conduit and the heat transferring layer being less than that across the surface contact interface. The first conduit is in heat exchange relationship with the second conduit via the heat transferring layer.

A heat exchanger tube assembly includes a tube. The tube includes a first end, a second end disposed opposite from the first end, an outer surface, and an inner surface defining an interior space. A plurality of channels are formed within the interior space. A first sleeve is fixed to the outer surface of the tube near the first end and a second sleeve fixed to the outer surface of the tube near the second end.

A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet.