A frustum embedded fabricated composite protective structure is provided, including a restraint frame, a back plate, an infill block and a buffer block. The restraint frame is provided with a plurality of mounting holes matching with the shape of the infill block, the restraint frame is arranged on the back plate, the infill block is in a frustum shape. The buffer block and the infill block are installed in the mounting hole of the restraint frame, the buffer block is arranged on the smaller end of the infill block, and the infill block is wedged into the mounting hole of the restraint frame through a wedge surface mating. Because this protective structure is assembled by multiple restraint frames and infill blocks, under the prestress restraint of partition blocks, the damage range after penetration or explosion will be significantly reduced, and it can withstand multiple blows.

Embodiments of the present invention relate to composite materials. In one embodiment, a composite material comprises an inorganic ceramic matrix comprising a first surface and a second surface opposite the first outer surface and generally parallel to the first outer surface. At least one open weave fiber glass fabric is disposed in the inorganic ceramic matrix between the first surface and the second surface. In another embodiment, a composite material comprises a first inorganic ceramic matrix comprising pieces of stone, a second inorganic ceramic matrix attached adjacent to the first inorganic ceramic matrix, and at least one open weave fiber glass fabric disposed in the second inorganic ceramic matrix.

Embodiments of the invention provide body armor composite and methods of fabrication. The body armor composite can include at least one strike-face layer, at least one strike-face reinforcement layer, and at least one catchment layer. Some embodiments include body armor composite with a bump guard layer, and a back-face reduction layer. In some embodiments, the fabrication method includes bonding multiple layers to form an armor composite. Some embodiments include an armor production tool including a housing at least two housing portions which form a substantially air-tight chamber when closed. The tool can include a lower flexible membrane forming at least a portion of a mold, and an upper flexible membrane capable of engaging the lower flexible membrane. The tool can include a pressure port for pressurizing the chamber and to move portions of the mold towards each other, and a locking mechanism for locking the two housing portions.

A reinforced armor (200) and a process for reinforcing an armor by composite layering are provided. The reinforced armor (200) includes a core structure having a strike face and a back face, a first composite fiber laminate (220) having a plurality of composite fiber plies, bonded to the strike face of the core structure, and a second composite fiber laminate (225) having a plurality of composite fiber plies, bonded to the back face of the core structure. The process for reinforcing the armor includes creating the first and second composite fiber laminates from a plurality of plies of fibrous material impregnated with a resin matrix, and bonding the first and second composite fiber laminate to both the strike face and the back face. Advantageously, the reinforced armor (200) is capable of providing protection against hazards while having a light weight compared with a rigid armor such as steel or ceramic.

Multi-impact multi-layer body armor is presented. A first layer is a single layer of front covering material. A second layer, is a ballistic ceramic plate formed of a plurality of curved smaller ceramic tiles that are bonded together using a structural adhesive. A third layer formed of one or a plurality of aramid layers such as Kevlar® XP. A fourth layer formed of a rigid backing plate, formed of ultra-high molecular weight polyethylene such as Spectra Shield®. A fifth layer is a single layer of rear covering material. Thus, an improved body armor is presented which is inexpensive to produce, light, durable and can sustain multiple impacts.

An optically detectable antiballistic plate, and a method of producing it are disclosed. The antiballistic plate includes a core of a ceramic plate, coated with a transparent fibre-reinforced surface composite layer of plastic matrix and reinforcement fibre. Cracks visible to the human eye in daylight will occur, in the event of damage to the ceramic plate.

The present invention relates to a flexible ballistic armor apparatus for deflecting high velocity firearm, fragmentation, or shrapnel projectiles with a flexible armor unit. The apparatus minimizes the deterioration of the armor when subjected to shock waves or shear forces of a ballistic impact. The present invention also relates to the use of a flexible armor unit with soft body armor, a vehicle, a vessel, an aircraft or in structural applications.

Load carriage systems are described including one or more of a first chest panel, a first back panel, and a self-adjusting cummerbund connecting the first chest panel and the first back panel. The self-adjusting cummerbund may include a tensioning mechanism configured to allow the cummerbund to extend and retract, and may be configured to provide varying resistive force. The tensioning mechanism may include one or more of a sliding portion, a continuous patterned length of material that is folded over itself, and an elastic member that is attached to the sliding member and the length of material. Body armor plates may be held between outer and inner chest panels and/or between outer and inner back panels. A strip of webbing may be used to secure the body armor plate between the outer and inner panels.

A frustum embedded fabricated composite protective structure is provided, including a restraint frame, a back plate, an infill block and a buffer block. The restraint frame is provided with a plurality of mounting holes matching with the shape of the infill block, the restraint frame is arranged on the back plate, the infill block is in a frustum shape. The buffer block and the infill block are installed in the mounting hole of the restraint frame, the buffer block is arranged on the smaller end of the infill block, and the infill block is wedged into the mounting hole of the restraint frame through a wedge surface mating, . Because this protective structure is assembled by multiple restraint frames and infill blocks, under the prestress restraint of partition blocks, the damage range after penetration or explosion will be significantly reduced, and it can withstand multiple blows.

Described herein are hard armor plate comprising a first molded plate of a plurality of ballistic fibers, a second molded plate of a plurality of ballistic fibers, and a layer of ceramic tiles adhered to the first molded plate and the second molded plate, wherein the layer of ceramic tiles is between the first molded plate and the second molded plate; and methods of making hard armor plates.