A progressive cavity positive displacement motor having a solid metal stator and a rotor having an elastomeric seal layer on its outer surface, as well as a method of manufacturing the motor. The elastomeric seal layer on the rotor can be formed by extruding the uncured elastomer, applying the extrusion to the metal rotor core and machining the cured elastomer to produce a uniform thickness seal layer. The elastomer can be made from a high molecular weight elastomer compound. Graphene additives can further enhance the performance characteristics of the elastomer.

A stator assembly for a progressing cavity pump is provided. The stator assembly includes a number of stator laminates having a planar body defining a primary, inner passage and a number of outer passages, the outer passages disposed effectively adjacent the inner passage whereby the inner passage is at least partially defined by a band, wherein the band is outwardly flexible. The stator laminates are coupled to each other in a stack wherein the stator laminate body inner passages define a helical passage. The helical passage is a flexible helical passage.

In a stator injection molding centralization technique, a mold core is disposed inside a stator tube, thereby forming an annulus between the stator tube and mold core. The mold core includes a pitch length defined between a first and second lobe tip of the mold core. A centralizing member is positioned in the annulus, which has a length at least as long as the pitch length of the mold core. During the injection molding process, elastomeric material is injected into the annulus behind the centralizing member, which is located adjacent to the injection point. As the elastomer is injected, it displaces the centralizing member ahead of it along the annulus. As the centralizing member moves through the annulus, it supports the mold core, thus preventing the sag effect.

The present invention aims to provide a long-life stator and a uniaxial eccentric screw pump provided with the stator, which enable a comparatively extended period of use by preventing damage of the stator due to repeating of attachment and removal to/from the uniaxial eccentric screw pump.

A stator 20 includes an outer cylinder 30, and a stator main body 42 having flange-shaped gasket parts 46 and 47. The stator 20 includes fixing areas 24 and 25 to which the gasket parts 46 and 47 and the outer cylinder 30 are adhered. One or both of the outer cylinder 30 and the gasket parts 46 and 47 has a derricking part penetrating or being dented in axial directions X and made into such a shape where at least part of one of the outer cylinder and the gasket parts is fitted into the other.

A stator for an eccentric screw pump with an internal hollow space with a helically coiled inner contour for accommodating a rotor. The stator includes a stator core arranged in a stator casing, which stator core includes at least two radially separable core parts. According to the invention, the at least two radially separable core parts are each made from a metallic material or a technical ceramic material. The stator casing is a stator tube and is made of a metallic material. The stator casing is shrink-fitted onto the stator core. The invention also relates to an eccentric screw pump and a method for producing a stator.

A stator assembly for a progressive cavity pump or a progressive cavity motor includes connectors for connecting functional elements and at least one stator, the stator including an outer pipe as well as a lining subject to wear which is disposed inside the outer pipe, the at least one stator being disposed between the connectors such that a cavity extending across the entire stator assembly for housing a rotor is created. Between at least one of the connectors and at least one stator adjacent thereto and/or between adjacent stators an adhesion region is provided, whereby in the adhesion region an adhesive is disposed in such a way that between the at least one connector and the at least one stator adjacent thereto and/or between said respectively adjacent stators a substance-to-substance connection is created.

A mud motor stator or a pump comprising of a tubular outer portion; a number of lobes extending radially inwardly from the tubular outer portion, at least one of which comprises a skeletal structure and method for producing a mud motor stator or a pump comprising of placing material and bonding the material together in a pattern dictated by the design shape of the stator or pump.

A rubber compound for use in a stator. The stator may be deployed in a positive displacement motor. The rubber compound includes a fiber reinforcement, wherein fibers in the fiber reinforcement create a grain direction in which with the grain is generally orthogonal to across the grain. In some embodiments, the rubber compound has a first value for 25% tensile Modulus across the grain and a second value for 25% tensile Modulus with the grain, wherein the first value is at least 10% lower than the second value. In such embodiments, the fiber reinforcement may further include a fiber loading of greater than 1.0 phr of fibers. In such embodiments, the rubber compound may further have a 25% tensile Modulus of greater than 400 psi across the grain and a 50% tensile Modulus of greater than 700 psi across the grain.

A coated component for use in a fluid energy device includes a coating system with multiple layers of coating material, including a soft material such as a polymer coated over a hard material such as a metal. The fluid energy device can be a fluid motor or fluid pump, and the coated component can be a rotor or a stator. The hard and soft materials may be interlocked with each other and/or with an interposed porous layer. The presence of the soft material can reduce or eliminate the need for meticulous polishing operations typically required with as-applied hard materials while improving the longevity of mating fluid energy device components. The mating components are exposed only to the soft material in the initial stages of operation, after which the soft material wears away to gradually expose the mating components to the hard material in a less abrasive manner.

Tapered stator designs are engineered in a positive displacement motor (PDM) power section to relieve stator stress concentrations at the lower (downhole) end of the power section in the presence of rotor tilt. A contoured stress relief is provided in the stator to compensate for rotor tilt, where the taper is preferably more aggressive at the lower end of the stator near the bit.