A semi-rigid stator is provided for a helical gear device. The stator includes a stack of rigid rings, a deformable layer, and a rigid housing. Each of the rigid rings has a central opening and an exterior surface. The rigid rings are aligned along a common centerline and rotated slightly relative to each other such that the stack of rigid rings forms a helically convoluted chamber. Each of the rigid rings is secured within the rigid stator housing by the deformable layer disposed between the exterior surface of each of the rigid rings and the rigid housing. The deformable layer bonds the rigid rings together as the ring stack and permits movement of the rigid rings relative to each other.

A stator for use in a positive displacement motor or a progressing cavity pump. The stator comprises an elastomer mix preferably including rubber and a fiber reinforcement. The fiber reinforcement includes a plurality of fibers. The elastomer mix is formed into a stator via an injection molding process. The injection molding process includes a shear flow step in which shear flow is induced in the elastomer mix while the elastomer mix is in an uncured state. The shear flow modifies the orientation of the fibers into an advantageous modified fiber orientation. Shear flow is induced preferably via differential rotation of injection mold assembly elements during the injection molding process. Methods of manufacturing the stator are also disclosed.

Tapered stator designs are engineered in a positive displacement motor (PDM) power section to relieve stator stress concentrations at the lower (downhole) end of the power section in the presence of rotor tilt. A contoured stress relief (i.e. a taper) is provided in the stator to compensate for rotor tilt, where the taper is preferably more aggressive at the lower end of the stator near the bit.

A stator for a helical gear device includes a first section having first helically convoluted chamber with a set of radially inwardly extending lobes and a second section adjacent to the first section. The second section includes a stack of cutter disks. Each cutter disk includes a front surface, a rear surface, an interior surface defining a central opening extending from the front surface to the rear surface, a forward cutting edge, and a rearward cutting edge. The interior surface forms a same number of lobes for the central opening as the set of radially inwardly extending lobes in the first section. Each cutter disk is aligned along a common centerline, and each cutter disk is rotated slightly relative to each other to form a second helically convoluted chamber with a same pitch as the first helically convoluted chamber. The second helically convoluted chamber exposes, to materials passing through, portions of the forward cutting edge or the rearward cutting edge of each cutter disk.

A uniaxial eccentric screw pump includes: a rotor 1 including a shaft body of a male screw type; a stator 2 having a through hole 2a of a female screw type through which the rotor 1 is inserted; a casing 3 connected to one end side of the stator 2; an end stud 4 connected, to the other end side of the stator 2; and a position adjusting member 5 that adjusts a relative position of the stator 2 with respect to the rotor 1 in an axial direction.

The present invention aims to provide a long-life stator and a uniaxial eccentric screw pump provided with the stator, which enable a comparatively extended period of use by preventing damage of the stator due to repeating of attachment and removal to/from the uniaxial eccentric screw pump. A stator 20 includes an outer cylinder 30, and a stator main body 42 having flange-shaped gasket parts 46 and 47. The stator 20 includes fixing areas 24 and 25 to which the gasket parts 46 and 47 and the outer cylinder 30 are adhered. One or both of the outer cylinder 30 and the gasket parts 46 and 47 has a derricking part penetrating or being dented in axial directions X and made into such a shape where at least part of one of the outer cylinder and the gasket parts is fitted into the other.

Tapered stator designs are engineered in a positive displacement motor (PDM) power section to relieve stator stress concentrations at the lower (downhole) end of the power section in the presence of rotor tilt. A contoured stress relief (i.e. a taper) is provided in the stator to compensate for rotor tilt, where the taper is preferably more aggressive at the lower end of the stator near the bit.

A system and method for coupling a temperature monitoring system within a progressive cavity pump to combat dry-running. A temperature monitoring system for use in a progressive cavity pump for monitoring the internal temperature of an elastomeric stator. The temperature monitoring system includes a sleeve and a temperature sensor disposed therein. The sleeve is inserted into a shell portion of the stator before vulcanizing the elastomeric stator so that the sleeve is vulcanized to the elastomeric stator.

A stator for a progressive cavity pump may include a containment element with an inner surface and a casing. The casing may be arranged within the containment element, be generally isolated from the inner surface of the containment element, and define a stator cavity adapted for receiving a progressive cavity pump rotor and for accommodating substantially free rotation of the progressive cavity pump rotor therein.

A stator segment is provided for a helical gear device. The stator segment includes a stator tube and modular stator inserts. The stator tube has an inner profile with at least two internal sides that extend longitudinally along an interior of the stator tube. The modular stator inserts each have an outer profile that substantially matches and fits within the inner profile of the stator tube. The modular stator inserts also each have an interior helical profile that defines a central opening. The modular stator inserts are configured to be removably inserted longitudinally into the stator tube along the inner profile of the stator tube. The inner profile aligns the modular stator inserts to form a continuous helical chamber and prevents rotation of the modular stator inserts relative to the stator tube.