A stator for a mud motor and methods for manufacturing and using the same, of which one such method includes obtaining a mud motor having a stator made at least partially from a rubber. At least a portion of the rubber is cured by at most about 90%. The method also includes deploying the mud motor into a well as part of a drill string. The rubber is not further cured prior to deploying the mud motor into the well. The method further includes generating torque using the mud motor by pumping a mud through the stator.

A semi-rigid stator is provided for a helical gear device. The stator includes a stack of rigid rings, a deformable layer, and a rigid housing. Each of the rigid rings has a central opening and an exterior surface. The rigid rings are aligned along a common centerline and rotated slightly relative to each other such that the stack of rigid rings forms a helically convoluted chamber. Each of the rigid rings is secured within the rigid stator housing by the deformable layer disposed between the exterior surface of each of the rigid rings and the rigid housing. The deformable layer bonds the rigid rings together as the ring stack and permits movement of the rigid rings relative to each other.

A rubber compound for use in a stator in a positive displacement motor. The rubber compound includes a fiber reinforcement, wherein fibers in the fiber reinforcement create a grain direction in which “with the grain” is generally orthogonal to “across the grain”. In some embodiments, the rubber compound has a first value for 25% tensile Modulus across the grain and a second value for 25% tensile Modulus with the grain, wherein the first value is at least 10% lower than the second value. In such embodiments, the fiber reinforcement may further include a fiber loading of greater flan 1.0 phr of fibers. In such embodiments, the rubber compound may further have a 25% tensile Modulus of greater than 400 psi across the grain and a 50% tensile Modulus of greater than 700 psi across the grain.

A stator for a downhole motor configured for use in a downhole environment. includes an inner tubular member formed from a first metallic material having an outer surface and a helically lobed inner surface, and an outer tubular member comprising a second metallic material that is different from the first metallic material. The inner tubular member is connected to the outer tubular member by compressive force passing from the outer tubular member through the inner tubular member to a rigid mandrel removably disposed within the inner tubular member. The inner tubular member and the outer tubular member form the stator of the downhole motor.

A rotor and/or stator dampening system includes a stator and/or rotor with a liner selected of one or more materials to achieve a desired dampening effect. In one implementation, a progressive cavity motor or pump includes a stator with an internal axial bore therethrough. The stator has a liner along an axial length thereof with an inwardly facing surface defining the internal axial bore therethrough. The liner has a plurality of axial sections with at least two of the plurality of axial sections being constructed of different materials. A compression resistant mechanism, such as a spring or spring-like device, is disposed within at least one of the axial sections of the liner. The progressive cavity motor or pump also includes a rotor that is disposed and is rotatable within the internal axial bore of the stator to form a moving chamber between the rotor and the stator.

A fluid displacement apparatus includes a stator section with a rotor therein. The stator section includes a cylindrical casing, a helically-convoluted chamber section within the cylindrical casing, and a rigid sleeve within the cylindrical casing and separate from the helically-convoluted chamber section. The rigid sleeve includes a circular internal bore. The rotor is rotatably disposed within the cylindrical casing. The rotor includes a helically-lobed section disposed within the helically-convoluted chamber section, and a circular cylinder section disposed within the rigid sleeve. The circular cylinder section provides a fluid passageway between the rigid sleeve and the circular cylinder section. Side loads from the rotor are distributed along a contact line at any point of rotation of the circular cylinder section within the rigid sleeve.

A stator for a progressive cavity pump may include a containment element with an inner surface and a casing. The casing may be arranged within the containment element, be generally isolated from the inner surface of the containment element, and define a stator cavity adapted for receiving a progressive cavity pump rotor and for accommodating substantially free rotation of the progressive cavity pump rotor therein.

A method of making a stator includes positioning an inner tubular member having an inner surface within an outer tubular member, installing a rigid mandrel within the inner tubular member, and applying a compressive force to at least one of the inner tubular member and the outer tubular member.

A stator assembly for a progressive cavity pump or a progressive cavity motor includes connectors for connecting functional elements and at least one stator, the stator including an outer pipe as well as a lining subject to wear which is disposed inside the outer pipe, the at least one stator being disposed between the connectors such that a cavity extending across the entire stator assembly for housing a rotor is created. Between at least one of the connectors and at least one stator adjacent thereto and/or between adjacent stators an adhesion region is provided, whereby in the adhesion region an adhesive is disposed in such a way that between the at least one connector and the at least one stator adjacent thereto and/or between said respectively adjacent stators a substance-to-substance connection is created.

A tool having a temperature management arrangement includes a single piece unitary body, a channel within the body having a geometric discontinuity that forms a vortex chamber. A tool including a temperature management arrangement having a geometric discontinuity configured as a vortex chamber formed simultaneously with formation of a body. A method for producing a thermal management arrangement comprises additively growing the arrangement while selectively forming a channel in the arrangement, the channel comprising a geometric discontinuity formed as a vortex chamber.