In a process for starting up an air separation unit, which is at a temperature of above 0? C., the air separation unit comprising a main air compressor for compressing the feed air, a booster driven by a turbine and a venting conduit connected downstream of the booster and upstream of the main heat exchanger wherein in order to start up the air separation unit, once the turbine is operating at said given speed, the venting conduit is opened to send at least part of the air compressed in the booster from the booster outlet to the atmosphere.

The invention proposes a process and an air separation plant comprising a rectification column system comprising a high-pressure column, a low-pressure column, a main heat exchanger, and a main air compressor. The total air supplied to the rectification column system is compressed in the main air compressor to a first pressure level. The high-pressure column is operated at a second pressure level, at least 3 bar below the first pressure level. A gaseous, nitrogen-rich fluid is removed from the high-pressure column and warmed up in the gaseous state without prior liquefaction. A first partial quantity of the gaseous, nitrogen-rich fluid is warmed to a first temperature level of 150 to 100 C., supplied at this first temperature level to a booster and compressed further to a third pressure level. The first partial quantity is then warmed to a second temperature level and discharged from the air separation plant.

A method and apparatus for separating air in which production of the liquid products can be selectively varied between high and low production rates by varying the pressure ratio across a turboexpander used in imparting refrigeration with the use of a branched flow path. The branched flow path has a system of valves to selectively and gradually introduce a compressed refrigerant air stream into either a booster compressor branch having a booster compressor to increase the pressure ratio during high modes of liquid production or a bypass branch that bypasses the booster compressor to decrease the pressure ratio during low modes of liquid production. A recycle branch is connected to the booster compressor branch to allow compressed air to be independently recycled from the outlet to the inlet of the booster compressor during turndown from the high to the low liquid mode of liquid production to prevent surge.

A method for controlling production of high pressure gaseous oxygen in a cryogenic air separation unit that uses a high pressure gaseous oxygen bypass together with adjustments to the split of the incoming compressed and purified air between the boiler air circuit and the turbine air circuit such that the volumetric ratio of the boiler air stream to the turbine air stream is reduced to between about 0.15:1 and 0.35:1.

A system and method for providing supplemental refrigeration to an air separation plant is provided. A closed loop supplemental refrigeration circuit that can be easily retrofitted or added onto an air separation plant that increases the liquid product production capability of the air separation plant. The supplemental refrigeration capacity of the supplemental refrigeration circuit is controlled by removing or adding a portion of the refrigerant in the supplemental refrigeration circuit to adjust the inlet pressure while maintaining a substantially constant volumetric flow rate and substantially constant pressure ratio across the compressor. Removing the refrigerant from the supplemental refrigeration circuit decreases the refrigeration imparted by the supplemental refrigeration circuit and thus provides the capacity to turn-down liquid product make without shutting down the compressors and turbo-expanders in the supplemental refrigeration circuit.

A method for the production of liquefied natural gas (LNG) using a cold fluid provided from a cryogenic unit, such as an air separation unit or nitrogen liquefier, is provided. The method may include the steps of: withdrawing a nitrogen stream from a cryogenic unit, wherein the nitrogen stream is at a temperature between about 155 C. to about 193 C.; and liquefying a natural gas stream in a natural gas liquefaction unit using the nitrogen stream from the cryogenic unit.

Process for producing gaseous oxygen by cryogenic distillation of air, wherein a portion of the feed air flow is brought to a pressure P.sub.1, by means of a first compressor, the suction temperature T.sub.0 of which is between 0 and 50 C., the gas at the pressure P.sub.1 is cooled, in order to generate an air stream at the pressure P.sub.1 and the temperature T1 between 5 and 45 C., a portion of the air compressed in the first compressor undergoes an additional compression step starting from the temperature T.sub.1 and pressure P.sub.1 to a pressure P.sub.2 greater than P.sub.1, then is cooled, to the temperature T.sub.2 where T.sub.2 and T.sub.1 differ by less than 10 C.

A method is provided for production of gaseous oxygen at high pressures by splitting a main air feed into at least three separate streams, with the first stream being fed to a heat exchanger and then a column system for rectification; the second stream being further compressed in a warm booster, partially cooled in the heat exchanger, expanded in a turbine coupled to the warm booster and then fed to the column system; the third stream being expanded in a warm expander before being introduced to the heat exchanger and introduced to the column system. In certain embodiments, substantially all of the main air feed is eventually introduced to the column system for rectification, resulting in reduced sizing of a main air compressor and improved product recoveries.

Methods and apparatus for cryogenic distillation of air. In a system of air separation columns, all the air is taken to a high pressure which is 5 to 10 bar greater than a medium pressure. A portion of air, between 10% and 50% of the high pressure air stream, is boosted in a cold booster. This boosted air is then sent to an exchanger and a portion of it liquefies at the cold end of the exchanger. Part of the air is sent to one column of the column system, and another fraction is partly expanded in a Claude turbine. After expansion in the turbine, the air is sent to a medium pressure column, and a liquid stream is withdrawn for one of the columns of the system. The withdrawn stream is pressurized and vaporizes in the exchange line. The cold booster is coupled to either an expansion turbine, an electric motor, or a combination of the two.

The invention relates to a high-atmospheric-pressure method for producing a pressurized oxygen-rich, gaseous air product. A first partial quantity of the feed air quantity is supplied at a temperature in a first temperature range to a first turbine unit (5), decompressed using same, and fed into a high-pressure column (111). A second partial quantity of the feed air quantity is supplied at a temperature in a second temperature range to a second turbine unit (6), decompressed using same, and fed into a low-pressure column (12). The pressurized, oxygen-rich air product is provided as an internal compression product at 16 to 50 bar, wherein evaporation is effected proceeding from a temperature in a third temperature range. The third temperature range lies above the first and second temperature range, the second temperature range is selected such that a two-phase mixture with a liquid proportion of 5 to 15% forms at the outlet of the second turbine unit (6), the temperature in the first temperature range and the temperature in the second differ from each other by not more than 10 K, and a portion of less than 5% of all air products removed from the air separation plant (100) is removed from the air separation plant in an unevaporated and liquid state. The first turbine unit is braked by a cold compressor (4), the second by a generator (G) or a warm booster. The invention also relates to an air separation plant (100).