In a method for reheating an atmospheric vaporizer, a cryogenic liquid is vaporized by heat exchange with ambient air in the atmospheric vaporizer and to reheat the vaporizer, a gas is sent thereto at a temperature of at least 0 C., this gas originating from a cryogenic distillation air separation unit.

A system and method for supplying a backup product in an air separation device, as well as a system and method for supplying a lower-pressure product to a user by means of pressurization of a cryogenic liquid pump during normal operation of an air separation device, i.e., when the cryogenic liquid pump is in the cold standby state. By means of the system and method, a cryogenic liquid product taken from a storage tank is pressurized by the cryogenic liquid pump to produce a lower-pressure product by taking full advantage of the low-speed operation of the cryogenic liquid pump in the cold standby state, and the lower-pressure product is transmitted to product supply lines of a user, to achieve the function of supplying the lower-pressure product to the user. The system and method not only reduce the energy loss of the cryogenic liquid pump in the cold standby state for a long time, but also avoid the bleeding rate of the cryogenic liquid product generated by sending a part of the cryogenic liquid product back to the storage tank, so that the advantage of quickly starting the cryogenic liquid pump from the cold standby state is ensured, and the requirements of the user to the higher-pressure product and the lower-pressure product can be satisfied.

A method and main heat exchange system for use in a cryogenic air separation plant in which down-flow and thermosiphon heat exchangers are employed to partially vaporize an oxygen-rich liquid produced in a lower pressure column and to condense the nitrogen-rich vapor in a higher pressure column. A greater proportion of the oxygen-rich liquid can be partially vaporized in the down-flow heat exchangers than in the thermosiphon heat exchangers and the nitrogen-rich vapor condensed in the thermosiphon heat exchangers can have a higher oxygen content than the nitrogen-rich vapor condensed in the down-flow heat exchangers. This allows the higher pressure column to operate at a lower pressure than would otherwise be possible. A central conduit can extend from the higher pressure column into the lower pressure column to introduce the nitrogen-rich vapor into at least the down-flow heat exchangers for purposes of reducing pressure drop and column height.

An apparatus for separation of air by cryogenic distillation comprising: a system of columns; a first turbine; a warm compressor coupled to the first turbine; a second turbine; a cold compressor coupled to the second turbine; a heat exchanger; means for sending air cooled in the heat exchanger at an intermediate temperature of the heat exchanger to the cold compressor; means for sending expanded air from the second turbine to the system of columns; means for sending air compressed in the cold compressor to an intermediate point of the heat exchanger and then at least in part to the system of columns via a first valve; means for sending air compressed in the cold compressor to the inlet of the first turbine via a second valve without passing through the heat exchanger, wherein the means for sending air compressed in the cold compressor to the inlet of the first turbine via the second valve without passing through the heat exchanger is also connected to the inlet of the first turbine; means for sending a fraction of air cooled in the heat exchanger to an intermediate temperature of the latter to the first turbine; means for sending expanded air from the first turbine to the system of columns; and a bypass line provided with an expansion valve configured to send air from the cold compressor to the system of columns without passing through the heat exchanger.

A method of purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system having a pre-PPU chiller that is upstream of the PPU to cool compressed air before the compressed air is fed to the PPU can include passing air through an adsorber of the PPU to pass the air through a bed of adsorbent material within a vessel of the adsorber. In response to the pre-PPU chiller being determined to have an issue resulting in the pre-PPU chiller being tripped or requiring the pre-PPU chiller to be taken off-line, continuing to operate the ASU system at a full capacity even though nitrous oxide (N2O) within the air output from the PPU exceeds a first pre-selected threshold and is below a second pre-selected threshold associated with carbon dioxide (CO2) breakthrough. An ASU and a PPU can be designed to implement an embodiment of the method.

A request to initiate startup of an air separation plant may be received, and, in response to receiving the request, startup information that identifies a sequence of steps to be automatically executed to start up the air separation plant is retrieved. Each step may be associated with a component of the air separation plant, and may be associated with an action and a set of permissives corresponding to the action. The set of permissives for each action may specify one or more parameters for controlling the execution of the corresponding action. After retrieving the startup information, the system may automatically initiate execution of the sequence of steps, and may monitor the execution of each of the steps. The system may determine, based on the monitoring, whether to modify a parameter specified by one of the permissives corresponding to an executed action.

In a process for delivering pressurized gas from an apparatus for separating air by cryogenic distillation, a stream of oxygen-rich liquid or gas having a nominal flow rate is withdrawn from a low-pressure column, an oxygen-rich liquid purge stream is withdrawn as bottoms from the low-pressure column and the oxygen-rich liquid purge stream is sent to a storage tank, in the event of a reduction in the production by the column system or an increase in the demand by a customer, a back-up stream is withdrawn from the storage tank and vaporized in a back-up reboiler and only if the liquid level in the storage tank exceeds a given threshold, a liquid stream is withdrawn from the storage tank constituting at most 2% of the nominal production output of the oxygen-rich stream and is sent to the back-up reboiler.

A method and apparatus for separating air in which production of the liquid products can be selectively varied between high and low production rates by varying the pressure ratio across a turboexpander used in imparting refrigeration with the use of a branched flow path. The branched flow path has a system of valves to selectively and gradually introduce a compressed refrigerant air stream into either a booster compressor branch having a booster compressor to increase the pressure ratio during high modes of liquid production or a bypass branch that bypasses the booster compressor to decrease the pressure ratio during low modes of liquid production. A recycle branch is connected to the booster compressor branch to allow compressed air to be independently recycled from the outlet to the inlet of the booster compressor during turndown from the high to the low liquid mode of liquid production to prevent surge.

An air separation plant is provided that includes a plurality of air compressors, a plurality of air purification units, and one or more cold boxes. In a first mode of operation, a first air compressor is configured to compress air to a higher pressure than a second air compressor. In a second mode of operation, the second air compressor is configured to compress air to a higher pressure than during the first mode of operation.

A method for operating an air separation plant having a distillation column system, a heat exchanger, and an adsorber, wherein, in a first time period, a first operating mode is carried out and, in a second time period following the first time period, a second operating mode is carried out. In a third time period between the second time period and the first time period, a third operating mode is carried out, in which third operating mode compressed air is at least partially freed of water and carbon dioxide in the adsorber and at least part of said compressed air is cooled in the heat exchanger, an air product is removed from the distillation column system and at least part of said air product is heated in the heat exchanger.