A caliper guide assembly for a heavy vehicle disc brake. The caliper guide assembly may include a wear sensor arranged to detect the position of a guide pin in relation to a guide bore. The guide pin and a guide surface may have different cross sectional profiles to define at least one void therebetween. The wear sensor may be at least partially accommodated within the void.

A disc brake (11) includes: a floating caliper (13) including a base portion (25) slidably supported by an upper guide pin (31) supported by a support (23), a piston side pressing arm (39) and an opposite piston side pressing arm (41); a pair of brake pads (17); a drive piston (15) provided on the piston side pressing arm (39); a caliper return mechanism (22) for elastically biasing the base portion disposed on an end portion of the guide pin (31) to the side opposite to the drive piston side; and an inner circumferential side washer (44) disposed on both sides in an axial direction of the rubber ring (21) elastically supporting the upper guide pin (31) in a radial direction to restrict an inner circumferential portion of the rubber ring (21) from bending deformation along an axial direction of the upper guide pin (31).

A sealed hydraulic stop valve for caliper guide system of an air disk brake system provides a means of continuous maintenance and lubrication. The system includes a tubular guide pin, a cap, a sealed hydraulic stop valve, and a plurality of lubricating grooves. The tubular guide pin attaches a caliper head to a carrier of the air disk brakes. The lubricating grooves inject grease into the system and are radially distributed about the tubular guide pin. Each lubricating groove normally and externally traverses into the tubular guide pin. The cap and the stop valve seal off the tubular guide pin and allow for grease injection to the lubricating grooves. The cap is concentrically positioned about the tubular guide pin. The stop valve is adjacently integrated into the cap, opposite to the tubular guide pin. Resultantly, the stop valve is in fluid communication with each of the lubricating grooves.

A guide pin assembly, comprising: (a) a sleeve; and (b) a guide pin comprising: (i) a head portion; and (ii) a shaft portion integrally formed with the head portion and extending through a hole of the sleeve, wherein an engaging portion of the shaft portion engages an internal surface of the sleeve, and the sleeve and the guide pin are substantially coaxial; and wherein the guide pin assembly is configured to be inserted in a borehole of a brake caliper.

A disc brake assembly includes an anchor bracket, a guide pin, a sliding mechanism, and a damping member. The anchor bracket may have at least one bore formed therein. The guide pin may be adapted to be disposed in the at least one bore and slidably support a brake caliper relative to the anchor bracket. The sliding mechanism may be adapted to be disposed in the at least one bore and to slidably support the guide pin in the at least one bore. The damping member may damp sliding motion of the guide pin relative to the anchor bracket.

A disc brake has a brake disc and brake pads each having a pad back plate and mounted on opposite sides of the brake disc. A brake caliper engages over brake disc and brake pads. A pad hold-down device secures the brake pads and bears against pad back plates of the brake pads transversely to the brake pads. A flat spring bears against a side of the pad hold-down device facing away from the brake pads. The flat spring extends in longitudinal direction of the pad hold-down device. First and second spring abutments support first and second spring ends of the flat spring. The first spring abutment has a fastener extending transversely to pad hold-down device and to flat spring. The first spring abutment has a clip connected to the brake caliper by the fastener. The first spring end bears against an inner side of the clip facing the fastener.

A caliper guide pin assembly has a tubular guide pin, a cap, a grease valve and a plurality of lubricating grooves; the plurality of lubricating grooves are radially distributed about the tubular guide pin; each of the plurality of lubricating grooves normally traverses into the tubular guide pin from an external surface of the tubular guide pin; each of the plurality of lubricating grooves traverses into the tubular guide pin from a front surface of the tubular guide pin; the cap is concentrically positioned with the tubular guide pin; the cap is positioned about the tubular guide pin, adjacent to the front surface of the tubular guide pin; the grease valve is positioned adjacent to the cap, opposite to the tubular guide pin; the grease valve is adjacently integrated into the cap; the grease valve is in fluid communication with each of the plurality of lubricating grooves.

A floating caliper brake assembly comprising: a caliper housing that is movable between a brake on position and a brake off position; a support bracket at least partially enclosed by the caliper housing and configured to extend around a rotor of a vehicle, the caliper housing being in communication with and movable relative to the support bracket, wherein the caliper housing has one or more fingers that extend radially downward and cover the support bracket so that when the brake assembly is viewed from an outboard side along an axis coaxial with, or substantially parallel to, an axis of rotation of the rotor the support bracket is obscured from view.

A guide pin assembly, comprising: (a) a sleeve; and (b) a guide pin comprising: (i) a head portion; and (ii) a shaft portion integrally formed with the head portion and extending through a hole of the sleeve, wherein an engaging portion of the shaft portion engages an internal surface of the sleeve, and the sleeve and the guide pin are substantially coaxial; and wherein the guide pin assembly is configured to be inserted in a borehole of a brake caliper.

A pad spring has a guide part which is attached to come into contact with an inner side surface and a bottom surface on an outer side in a disc radial direction of a pad guide, and guides the friction pad in a disc axial direction, and an extension part which extends from the guide part in a direction away from the friction pad and comes into contact with a side surface of a torque receiving part of the attachment member by a projecting piece part on a distal end side to press the side surface of a torque receiving part. The extension part is provided with a pressing operation part which is pressed to move the projecting piece part in a direction away from the side surface of the torque receiving part.