A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

A system for manufacturing cigarettes is provided. The system can include an easily removable and/or replaceable metering device that use a cavity drum to dispense a filler material, a modular garniture format parts bank that can be removed and replaced as a single unit from the cigarette manufacturing machinery, and a cutter head having components operated with a single motor that turns a spline shaft.

The tongue includes a shaft, the shaft being hollow. The tongue includes an upper plate connected to the shaft. The upper plate includes a first protrusion on a first side of the upper plate, and a second protrusion on the first side of the upper plate. The first protrusion and the second protrusion define a notch. The first protrusion runs along at least part of an upper portion of a longitudinal length of the shaft. The rod forming apparatus includes the tongue. The method installs the tongue on the rod forming apparatus.

The tongue includes a shaft, the shaft being hollow. The tongue includes an upper plate connected to the shaft. The upper plate includes a first protrusion on a first side of the upper plate, and a second protrusion on the first side of the upper plate. The first protrusion and the second protrusion define a notch. The first protrusion runs along at least part of an upper portion of a longitudinal length of the shaft. The rod forming apparatus includes the tongue. The method installs the tongue on the rod forming apparatus.

A device for automated loading and forming smoking articles has a pre-rolled cone holder holding a plurality of pre-rolled cones. A loading mechanism loads individual pre-rolled cones in the pre-rolled cone holder with a predefined amount of material. A filling mechanism deposits the predefined amount of material in the loading mechanism, the filling mechanism monitoring an amount of material loaded in the filling mechanism and sending a signal to stop loading the filling mechanism with the material when a predefined amount has been loaded. A dispensing mechanism sends the material to the filling mechanism. A hopper is in communication with the dispensing mechanism storing the material. A shaker is coupled to the hopper shaking the material in the hopper preventing the material from sticking together.

A device for automated loading and forming smoking articles has a pre-rolled cone holder holding a plurality of pre-rolled cones. A loading mechanism loads individual pre-rolled cones in the pre-rolled cone holder with a predefined amount of material. A filling mechanism deposits the predefined amount of material in the loading mechanism, the filling mechanism monitoring an amount of material loaded in the filling mechanism and sending a signal to stop loading the filling mechanism with the material when a predefined amount has been loaded. A dispensing mechanism sends the material to the filling mechanism. A hopper is in communication with the dispensing mechanism storing the material. A shaker is coupled to the hopper shaking the material in the hopper preventing the material from sticking together.

A method of constructing a cigar includes the providing of a plurality of frusto-conically shaped tubes, each tube being of a smokable material such as a spirally wrapped layer of tobacco material. The tubes are nested, one tube inside the other tube. The nested tubes are then attached to a mouthpiece having a socket that is internally threaded. The nested tubes and mouthpiece are packaged either filled with tobacco filler material, partially filled, or unfilled in a container.

A method of constructing a cigar includes the providing of a plurality of frusto-conically shaped tubes, each tube being of a smokable material such as a spirally wrapped layer of tobacco material. The tubes are nested, one tube inside the other tube. The nested tubes are then attached to a mouthpiece having a socket that is internally threaded. The nested tubes and mouthpiece are packaged either filled with tobacco filler material, partially filled, or unfilled in a container.

A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.