A system for monitoring brick in a rotary kiln includes an infrared sensor and a computing system configured to: obtain a digital model of a brick layer of a rotary kiln having a plurality of bricks, wherein the digital model of the brick layer is based on a measured brick thickness correlated with a measured infrared temperature for each brick; obtain infrared data of the rotary kiln with the at least one infrared imaging sensor; determine the measured infrared temperature for each brick; determine a brick thickness of a first brick in the brick layer of the rotary kiln based on the measured infrared temperature assigned to the first brick with the digital model of the brick layer; and provide the brick thickness of the first brick in a brick thickness report.

A dedicated self-cleaning cycle for a camera for imaging a cavity of an oven is provided. An indication is received to perform a localized pyrolytic cycle to clean a view port glass protecting an image sensor of the camera from heat or detritus in the cavity of the oven. Responsive to the indication, a camera viewport heating element configured to provide localized heating to the view port glass is operated to perform the localized pyrolytic cycle. The camera is utilized to view the cavity of the oven.

A furnace monitoring device includes an imaging unit to capture an image of combustion ash adhering to a monitoring position in a furnace, an evaluation unit to evaluate a deposition state of combustion ash on the basis of a monitoring image which is output from the imaging unit, and an alert unit to output an alert for the combustion ash on the basis of a result of evaluation from the evaluation unit.

A method for measuring furnace temperatures. The method includes obtaining radiance measurements from a plurality of regions of interest (ROIs) using a plurality of thermal imaging cameras, and measuring a surface temperature using a radiance measurement obtained from an ROI selected from the plurality of ROIs. Measuring the surface temperature includes determining an effective background radiance affecting the selected ROI using radiance measurements obtained from ROIs different from the selected ROI, obtaining a compensated radiance by removing the effective background radiance from the radiance measurement obtained from the selected ROI, and converting the compensated radiance to the measured surface temperature.

A method for determining temperature information for a plurality of tubes in a furnace where one or more digital images provide temperature information for imaged tubes, and temperature information for non-imaged tubes is determined from the temperature information for the imaged tubes and measured temperatures of combined effluent from the imaged and non-imaged tubes.

A system and a method for determining/predicting a tapping time for a metal melt in an electric arc furnace (EAF), at least one electrode is provided for melting the metal melt until it reach a target tapping temperature, the EAF further includes a slag and smoke layer on the surface of the metal melt, wherein an electromagnetic stirrer is provided for stirring the metal melt.

According to the disclosed embodiments, an illustrative apparatus that is configured to attach to a viewport of a container comprises a first plate having a first aperture and an attached second plate having a second aperture substantially aligned to the first aperture. The first and second plates, when attached, define a cavity from an outer edge of the first and second plates to the substantially aligned apertures. A window containment arm is pivotally affixed to at least the first plate and configured to substantially fit and pivot into and out of the cavity, and a window contained within the window containment arm is positioned such that the window substantially aligns with the first and second apertures when the window containment arm is fully pivoted into the cavity, and such that the window is accessibly located outside of the cavity when the window containment arm is pivoted out of the cavity.

There is provided a control system for a furnace. The control system comprises a thermal imaging camera and a control unit. The thermal imaging camera is configured to receive thermal radiation from a plurality of positions in a furnace and to generate an image which includes temperature information for the plurality of positions in the furnace. The control unit is configured to receive the image from the thermal imaging camera and to generate control signals for the furnace using the image.

A calibration method for a temperature measurement device, the method including: measuring dispersed spectrum information of radiation energy from a black body furnace and dark current data with a first temperature measurement device and with a second temperature measurement device that is to be swapped with the first temperature measurement device, at each of a plurality of different temperatures; generating, using information thus measured, a second temperature measurement value to be measured by a second contact thermometer included in the second temperature measurement device, and a second dispersed spectrum information corresponding to the second temperature measurement value, from a first temperature measurement value measured by a first contact thermometer included in the first temperature measurement device and a first dispersed spectrum information corresponding to the first temperature measurement value; and determining, using the information thus generated, the basis spectrum and the calibration line for the second temperature measurement device.

A method and an apparatus for detailed continuous monitoring of the thermal environment for a tube or a plurality of tubes and calculation and prediction of remaining lifetime of said tubes.