G01N3/58

Sensors to evaluate the in-situ property of cutting element during wear test

A testing device that includes a wear testing device, a sensor array, and a controller. The wear testing device includes a sample rotation element configured to hold and to rotate a sample; and a cutting element holder configured to hold a cutting element and to engage the cutting element with the sample as the sample rotates. The sensor array includes an acoustic emissions (AE) sensor array comprising a plurality of AE sensors, the plurality of AE sensors configured to measure a plurality of acoustic signals generated during engagement between the cutting element and the sample; and a load sensor. The controller is communicably connected to the sensor array and configured to determine a toughness and a wear resistance of the cutting element using the plurality of acoustic signals, the applied load, and a wear state of the cutting element.

Drum housing for a working drum of a construction machine or mining machine, construction machine or mining machine, as well as method for monitoring the condition of a working drum of a construction machine or mining machine

In a drum housing for a working drum of a construction machine or mining machine, said working drum being provided with tools and rotating about a drum axis, with a housing shell which at least partially encloses the circumference of the working drum, and with at least one inspection opening for a monitoring device arranged in the housing shell, wherein said monitoring device inspects the condition of the working drum or the tools thereof, it is provided for the following features to be achieved: a closing mechanism is arranged on the outside of the housing shell, said closing mechanism enabling closure of the at least one inspection opening.

Drum housing for a working drum of a construction machine or mining machine, construction machine or mining machine, as well as method for monitoring the condition of a working drum of a construction machine or mining machine

In a drum housing for a working drum of a construction machine or mining machine, said working drum being provided with tools and rotating about a drum axis, with a housing shell which at least partially encloses the circumference of the working drum, and with at least one inspection opening for a monitoring device arranged in the housing shell, wherein said monitoring device inspects the condition of the working drum or the tools thereof, it is provided for the following features to be achieved: a closing mechanism is arranged on the outside of the housing shell, said closing mechanism enabling closure of the at least one inspection opening.

WEAR SENSING LINER
20220048037 · 2022-02-17 ·

A wear sensing liner for a comminution apparatus. The wear sensing liner comprising: a liner body comprising; a wear surface side defining a wear surface; and an opposed, operatively rear surface side; and at least one sensor carried by the liner body. The at least one sensor being carried by the liner body to sense wear of the wear surface side of the liner body. The at least one sensor being configured to degrade in response to wear of the wear surface side of the liner body and to output a signal representative of the wear of the wear surface side of the liner body.

Method of testing a polycrystalline diamond compact cutter
09746403 · 2017-08-29 · ·

The method for determining fracture toughness includes clamping a cutting element in a first orientation, exerting a confining pressure on the cutting element, applying a first load at a first distance from a perimeter of the diamond table of the cutting element, increasing the first load to a first level sufficient to fracture, and recording the first level sufficient to fracture. Then, another load is applied at another distance from a perimeter of the diamond table with another cutting element or the same cutting element in another orientation. The load is increased until fracture again. The steps are repeated at different distances and different orientations to create a profile of the fracture toughness of the cutting element. The method also includes wearing the cutting element and measuring fracture toughness at a worn distance. The profile is a more complete rating of the cutting element under drilling conditions.

Method of testing a polycrystalline diamond compact cutter
09746403 · 2017-08-29 · ·

The method for determining fracture toughness includes clamping a cutting element in a first orientation, exerting a confining pressure on the cutting element, applying a first load at a first distance from a perimeter of the diamond table of the cutting element, increasing the first load to a first level sufficient to fracture, and recording the first level sufficient to fracture. Then, another load is applied at another distance from a perimeter of the diamond table with another cutting element or the same cutting element in another orientation. The load is increased until fracture again. The steps are repeated at different distances and different orientations to create a profile of the fracture toughness of the cutting element. The method also includes wearing the cutting element and measuring fracture toughness at a worn distance. The profile is a more complete rating of the cutting element under drilling conditions.

Slot machining

A method for cutting a blade root retention slot in a turbine engine disk element includes forming a precursor slot in the element. The precursor slot has first and second sidewalls and a base. A rotating bit is passed through the precursor slot to machine the base. The bit rotates about an axis off-normal to a direction of passing. A cutting performance of the rotating bit is modeled reflecting a chip trapping intensity parameter and a heat intensity parameter. At least one parameter of the bit and its passing is selected so as to avoid tool loading where removed chips/swarf stick onto the bit.

Slot machining

A method for cutting a blade root retention slot in a turbine engine disk element includes forming a precursor slot in the element. The precursor slot has first and second sidewalls and a base. A rotating bit is passed through the precursor slot to machine the base. The bit rotates about an axis off-normal to a direction of passing. A cutting performance of the rotating bit is modeled reflecting a chip trapping intensity parameter and a heat intensity parameter. At least one parameter of the bit and its passing is selected so as to avoid tool loading where removed chips/swarf stick onto the bit.

Estimating Wellbore Cement Properties

A method of estimating properties of wellbore cement by penetrating the cement, and monitoring the amount of energy or power required for penetrating the cement. Penetrators include a drill bit that bores into the cement, and probes or pins that are forced into the cement. The energy or power monitored can be current and/or voltage supplied to a motor that drives the drill bit or probe. Comparing the monitored energy or power with that required to penetrate a reference cement sample of known properties can yield information about the cement being sampled. When the wellbore is lined with multiple coaxially disposed strings of casing with cement between adjacent strings and on the outer surface of the outer string; the method further includes obtaining core samples from portions of each string, each layer of cement, and formation adjacent the wellbore.

Methods and systems for tracking milling rotor bit wear

A method for determining part wear, such as using a wear model, includes receiving, from a sensor, sensor data representing a surface of a wear part. The method further includes determining an estimated time until the part should be replaced. The method further includes batching together multiple wear parts that need replacing to enable a user to replace multiple parts in one maintenance period. The method may also include providing information to the user during replacement of a worn part to indicate the part location.