A testing device that includes a wear testing device, a sensor array, and a controller. The wear testing device includes a sample rotation element configured to hold and to rotate a sample; and a cutting element holder configured to hold a cutting element and to engage the cutting element with the sample as the sample rotates. The sensor array includes an acoustic emissions (AE) sensor array comprising a plurality of AE sensors, the plurality of AE sensors configured to measure a plurality of acoustic signals generated during engagement between the cutting element and the sample; and a load sensor. The controller is communicably connected to the sensor array and configured to determine a toughness and a wear resistance of the cutting element using the plurality of acoustic signals, the applied load, and a wear state of the cutting element.

A system including one or more hardware processors for automatic evaluation of a cutting element in a wear testing device. The system includes an access module to access cutting element event analysis results from a sensor array. The system further includes a first model trained to classify a cutting element event of the cutting element according to a supervised machine learning algorithm, and output a predicted event type of the cutting element event. The system further includes a second model trained to classify a cutting element event of the cutting element according to an unsupervised machine learning algorithm, and output a predicted behavior of the cutting element event. The system further includes a controller to determine a toughness and a wear resistance of the cutting element. The system also includes an output module to generate and display a work order on a user interface of a client device.

A system including one or more hardware processors for automatic evaluation of a cutting element in a wear testing device. The system includes an access module to access cutting element event analysis results from a sensor array. The system further includes a first model trained to classify a cutting element event of the cutting element according to a supervised machine learning algorithm, and output a predicted event type of the cutting element event. The system further includes a second model trained to classify a cutting element event of the cutting element according to an unsupervised machine learning algorithm, and output a predicted behavior of the cutting element event. The system further includes a controller to determine a toughness and a wear resistance of the cutting element. The system also includes an output module to generate and display a work order on a user interface of a client device.

A cutting force analyser is provided, comprising weighing means adapted to determine the weight of an object and force applied to the object; a record of a force threshold for cutting the object; and indicating means. The analyser is formed to use the weighing means to differentiate between the weight of the object and cutting force applied to it, to compare the cutting force with the force threshold, and to use the indicating means to communicate how the force compares with the threshold.

A cutting force analyser is provided, comprising weighing means adapted to determine the weight of an object and force applied to the object; a record of a force threshold for cutting the object; and indicating means. The analyser is formed to use the weighing means to differentiate between the weight of the object and cutting force applied to it, to compare the cutting force with the force threshold, and to use the indicating means to communicate how the force compares with the threshold.

Disclosed are a hole expansion ratio testing device, a hole expansion ratio testing method, and an operation program. The hole expansion ratio testing device includes a chucking unit configured to chuck a plate member having a hole, a punching unit inserted into the hole and configured to expand the hole, an image acquisition unit configured to acquire an image of the hole expanded by the punching unit, and an analysis unit configured to extract an interest area corresponding to the hole from the acquired image, linearize the interest area, and provide information on a crack as a blob changes due to the linearization.

Disclosed are a hole expansion ratio testing device, a hole expansion ratio testing method, and an operation program. The hole expansion ratio testing device includes a chucking unit configured to chuck a plate member having a hole, a punching unit inserted into the hole and configured to expand the hole, an image acquisition unit configured to acquire an image of the hole expanded by the punching unit, and an analysis unit configured to extract an interest area corresponding to the hole from the acquired image, linearize the interest area, and provide information on a crack as a blob changes due to the linearization.

A method for determining part wear, such as using a wear model, includes receiving, from a sensor, sensor data representing a surface of a wear part. The method further includes determining an estimated time until the part should be replaced. The method further includes batching together multiple wear parts that need replacing to enable a user to replace multiple parts in one maintenance period. The method may also include providing information to the user during replacement of a worn part to indicate the part location.

A hand tool edge tester for evaluating the sharpness and smoothness of the cutting edge of a blade for the hand tool like a knife is provided according to the invention. The knife blade is held stationary along a horizontal, longitudinal axis. A long piece of solid tape of the cuttable substrate material like Teflon moved within a reel-to-reel tape mechanism attached to a tape carriage travels simultaneously horizontally as the tape carriage moves along a longitudinal axis, and along an upwardly inclined, diagonal pathway defined by the reel-to-reel mechanism. The blade of the hand tool slices the upwardly, diagonally moving tape ribbon with the load cell measuring the cutting force exerted by the tape ribbon against the blade as it is moved along the distance of the cutting edge substantially between the hand tool handle and the blade tip. The diagonal axis for the path of the traveling cuttable substrate media tape allows the knife blade to cut the tape more easily without tearing, along with an approximate 90° angle between the blade tip and the cutting media pathway, thereby providing a more accurate measurement by the load cell of the tip portion of the blade as it slices the tape. The cutting force data produced by the load cell yields a cutting profile for the cutting edge along the hand tool blade to indicate the relative sharpness and smoothness of the cutting edge.

A hand tool edge tester for evaluating the sharpness and smoothness of the cutting edge of a blade for the hand tool like a knife is provided according to the invention. The knife blade is held stationary along a horizontal, longitudinal axis. A long piece of solid tape of the cuttable substrate material like Teflon moved within a reel-to-reel tape mechanism attached to a tape carriage travels simultaneously horizontally as the tape carriage moves along a longitudinal axis, and along an upwardly inclined, diagonal pathway defined by the reel-to-reel mechanism. The blade of the hand tool slices the upwardly, diagonally moving tape ribbon with the load cell measuring the cutting force exerted by the tape ribbon against the blade as it is moved along the distance of the cutting edge substantially between the hand tool handle and the blade tip. The diagonal axis for the path of the traveling cuttable substrate media tape allows the knife blade to cut the tape more easily without tearing, along with an approximate 90° angle between the blade tip and the cutting media pathway, thereby providing a more accurate measurement by the load cell of the tip portion of the blade as it slices the tape. The cutting force data produced by the load cell yields a cutting profile for the cutting edge along the hand tool blade to indicate the relative sharpness and smoothness of the cutting edge.