The present application concerns in-situ intrusive probe systems and methods. The probe systems described herein can be installed flush to a hydrocarbon containing structure, such as a pipeline, vessel, or other piping system carrying crude, gas or sour products. The probe systems include hydrogen induced cracking (HIC)-resistant microstructure such that as atomic hydrogen permeates the probe surface, the probe captures recombined hydrogen gas. The pressure of the resultant hydrogen gas buildup is measured and predictions as to the HIC activity of that area can be made.

The present application concerns in-situ intrusive probe systems and methods. The probe systems described herein can be installed flush to a hydrocarbon containing structure, such as a pipeline, vessel, or other piping system carrying crude, gas or sour products. The probe systems include hydrogen induced cracking (HIC)-resistant microstructure such that as atomic hydrogen permeates the probe surface, the probe captures recombined hydrogen gas. The pressure of the resultant hydrogen gas buildup is measured and predictions as to the HIC activity of that area can be made.

A method of analyzing a substrate contacting a fluid present in an industrial system is provided. The method comprises creating a series of digital images of the substrate while contacting the fluid present in the industrial system. A region of interest in the series of digital images of the substrate is defined. A corrosion feature in the region of interest in the series of digital images of the substrate is identified. The corrosion feature in the region of interest in the series of digital images of the substrate is analyzed to determine a corrosion trend of the industrial system. In certain embodiments of the method, the fluid is industrial water, and the industrial system is an industrial water system.

A testing device includes a scaffold for supporting conductive wires. The scaffold is placed in housing in which liquid and vapor phases of a fluid are provided, such that a first of the conductive wires extends into the liquid and a second of the conductive wires remains in the vapor throughout a test. The scaffold may include a plurality of lower support members and a plurality of upper wire support members, each of the support members including a plurality of routing supports to wrap a respective one of the test wires around. The device allows measurements to be made contemporaneously for the test wires.

A system, apparatus, and method for analyzing cathodic protection (CP) current shielding of a coating are provided. The system includes: a test cell configured to have a coating film disposed therein and to be filled with electrically conductive solution surrounding the coating film; an electrical resistance (ER) probe mounted through a port of the test cell; and a potentiostat configured to: apply potential to the test cell to thereby polarize a sensing element of the ER probe such that the ER probe is configured to measure data indicative of a corrosion rate of the sensing element when the coating film is disposed within the test cell and while a CP current flows through the sensing element; and measure a current density through the sensing element in order to indicate an extent of CP current shielding of the coating film.

A sensor for use in detecting corrosion under insulation (CUI) and a method for deploying the same that does not require removal of cladding and/or insulation. The sensor includes at least a first sensor element formed of a first metal and a second sensor element formed of a second metal, the first and second metals being different. One or a plurality of sleeve members formed of an electrically-insulating material, such as plastic, maintain the first and second sensor elements at a predetermined distance from each other and define at least one sensing region that extends between the first and second sensor elements. The first and second sensor elements are configured to electrically communicate based on a conductive solution being disposed in the at least one sensing region and causing a galvanic current to be induced therebetween.

A sensor for use in detecting corrosion under insulation (CUI) and a method for deploying the same that does not require removal of cladding and/or insulation. The sensor includes at least a first sensor element formed of a first metal and a second sensor element formed of a second metal, the first and second metals being different. One or a plurality of sleeve members formed of an electrically-insulating material, such as plastic, maintain the first and second sensor elements at a predetermined distance from each other and define at least one sensing region that extends between the first and second sensor elements. The first and second sensor elements are configured to electrically communicate based on a conductive solution being disposed in the at least one sensing region and causing a galvanic current to be induced therebetween.

The corrosion sensor 1 is an electric resistance type corrosion sensor including a sensor portion 11 exposed to an arbitrary environment and formed of an electric conductor, and a reference portion 21 isolated from the arbitrary environment and formed of an electric conductor, and measuring a corrosion loss of the sensor portion 11 based on an electric resistance value of the reference portion 21 and an electric resistance value of the sensor portion 11. A width of the sensor portion 11 is set to satisfy Formula (II): w ≥ (32 × t.sub.limit) ... (II), t.sub.limit: maximum corrosion loss to be measured [mm], and w: width of the sensor portion [mm]. The corrosion sensor 1 has excellent precision of corrosion loss measurement.

The corrosion sensor 1 is an electric resistance type corrosion sensor including a sensor portion 11 exposed to an arbitrary environment and formed of an electric conductor, and a reference portion 21 isolated from the arbitrary environment and formed of an electric conductor, and measuring a corrosion loss of the sensor portion 11 based on an electric resistance value of the reference portion 21 and an electric resistance value of the sensor portion 11. A width of the sensor portion 11 is set to satisfy Formula (II): w ≥ (32 × t.sub.limit) ... (II), t.sub.limit: maximum corrosion loss to be measured [mm], and w: width of the sensor portion [mm]. The corrosion sensor 1 has excellent precision of corrosion loss measurement.

Techniques for corrosive substance detection for electronic devices are described herein. An aspect includes applying an electrical bias to a detector structure of a corrosive substance detector, wherein a layer of a hydrophilic gel is located over an electrode of the detector structure. Another aspect includes monitoring a resistance of the detector structure. Another aspect includes, based on determining that the resistance of the detector structure has dropped below a minimum resistance, indicating exposure to a corrosive substance by the corrosive substance detector.