Various embodiments of helmets and methods of their manufacture are disclosed. In some embodiments, the helmet includes a helmet shell having a helmet shell edge and/or a mounting location for mounting an accessory to the helmet shell. A material that is adherent to the helmet shell may be sprayed onto the helmet shell edge of the helmet shell to form a trim. Alternatively, the material may be sprayed onto a portion of the helmet shell associated with either a mounting location for mounting an accessory or a position for a mounted accessory.

A light reflecting headgear assembly includes an article of headgear that is wearable on a user's head. The article of headgear is comprised of a rigid material to protect the user's head from impact. A substrate is coupled on the article of headgear and a plurality of beads is each partially embedded into the substrate. Each of the beads is comprised of a translucent material to pass light therethrough. Each of the beads is partially embedded into the substrate to reflect light for enhancing visibility of the article of headgear in a darkened environment. A covering layer is positioned over the plurality beads and the covering layer is comprised of a translucent material to pass light therethrough.

A safety helmet includes an outer shell configured for surrounding a head of a user, and an infrared reflective layer disposed in an interior of the outer shell. The infrared reflective layer is configured for reflecting at a least a portion of incident infrared radiation transmitted through the outer shell. The infrared reflective layer has infrared reflectivity of at least 40%. The safety helmet further may have an evaporative cooling pad positioned within a cavity defined by the inner surface of the outer shell. A method of manufacturing a safety helmet is also disclosed.

A helmet may include a helmet body, a fit system, a bezel, and a hardware retainer. The helmet body may have an outer shell and an energy management layer. The bezel may be separate from the outer shell and coupled to the helmet body at the vent opening of the helmet, encircle the vent opening, and have a hardware opening extending through the bezel and an anchor opening in the bezel adjacent the hardware opening. The hardware retainer may be positioned behind and coupled to the bezel. The hardware retainer may include a hardware receiving aperture aligned with the hardware opening and a hardware retainer cover coupled to a rear side of the hardware retainer. The hardware retainer may further include an anchor recess aligned with the anchor opening. The bezel may be in-molded into the energy management layer.

A flocked helmet cover pad (FHCP) attachable add-on to a helmet cover includes a central hub and multiple appendages attached to the central hub. The appendages are shaped and arranged to provide additional impact energy absorption properties for a helmet.

A helmet may include a helmet body, a fit system, a bezel, and a hardware retainer. The helmet body may have an outer shell and an energy management layer. The bezel may be separate from the outer shell and coupled to the helmet body at the vent opening of the helmet, encircle the vent opening, and have a hardware opening extending through the bezel and an anchor opening in the bezel adjacent the hardware opening. The hardware retainer may be positioned behind and coupled to the bezel. The hardware retainer may include a hardware receiving aperture aligned with the hardware opening and a hardware retainer cover coupled to a rear side of the hardware retainer. The hardware retainer may further include an anchor recess aligned with the anchor opening. The bezel may be in-molded into the energy management layer.

Disclosed is a helmet provided with a radar reflector. The helmet includes a helmet body formed in a shape corresponding to a shape of a user head, and the radar reflector mounted on an outer surface of the helmet body to reflect a radar signal transmitted from radar equipment. The radar reflector includes a plurality of reflection units each concaved in a trigonal pyramid shape having one opened surface, each of the plurality of reflection units reflecting the radar signal. Thus, by applying the radar reflector to the helmet of a user aboard an object to be detected by using a radar signal, the radar signal is effectively reflected in bad weather or at night, thereby improving the recognition rate of radar equipment.

A helmet for rotational energy management can include an outer energy management layer comprising an outer surface and an inner surface opposite the outer surface. The inner surface can comprise a first slidable finish comprising a first glaze comprising a thickness less than or equal to 2 millimeters (mm). An inner energy management layer can be disposed within the outer energy management layer and further comprise an outer surface oriented towards the outer energy management layer and an inner surface opposite the outer surface. The outer surface can comprise a second slidable finish that directly contacts the first slidable finish. The second slidable finish can comprise a second glaze comprising a thickness less than or equal to 2 mm. A space between the first slidable finish and the second slidable finish can be devoid of a lubricant and devoid of any interstitial slip layer.

The invention relates to helmets designed to protect their wearers from ballistic impacts and shrapnel. Such helmets are well-known, and are the current standard for law enforcement and military use alike. Whereas such helmets used to be made solely of steel, combat helmets are today manufactured primarily from polymer composites such as aramid and ultra-high molecular weight polyethylene, and metal helmets have been largely superseded in common use, if not considered entirely obsolete, since the 1980s. The present invention, described herein, allows for the production of a modern steel helmet which is lightweight and exhibits excellent ballistic performanceperformance which is comparable if not superior to that exhibited by the best polymer composite helmets of our day.

A helmet may be worn on a head of a wearer having a shape and a contour. The helmet may have a plurality of layers coupled together including an energy management layer and an outer shell layer disposed over the energy management layer. The plurality of layers are integrally formed with one another, and the energy management layer is configured to absorb and dissipate energy received by the helmet during an impact by an external force. The outer shell layer is configured to disperse and dissipate impact energy from the external force. Each of the plurality of layers has a density and a geometry, and the density or geometry of at least one layer differs from the density or geometry of at least another layer.