Methods and systems for customizing wearable equipment such as athletic equipment, including ice skates and protective equipment such as masks. For example, a hockey goaltender mask may comprise a shell a liner attached to the shell, the liner being customized for a face of a user. The liner may be produced using a customized mold. Such customized mold may include a base mold and at least one attachment attached to the base mold; wherein each of the at least one attachment is characterized by at least one feature determined based on computer processing of data representative of the face of the user.

Methods and systems for customizing wearable equipment such as athletic equipment, including ice skates and protective equipment such as masks. For example, a hockey goaltender mask may comprise a shell a liner attached to the shell, the liner being customized for a face of a user. The liner may be produced using a customized mold. Such customized mold may include a base mold and at least one attachment attached to the base mold; wherein each of the at least one attachment is characterized by at least one feature determined based on computer processing of data representative of the face of the user.

Representative embodiments of the present technology include a facemask having a first anterior-lateral cage portion, a second anterior-lateral cage portion, and one or more laterally extending bridge elements connecting the first cage portion to the second cage portion. Each of the cage portions may include an upper elongated element, a lower elongated element, and an upright elongated element spanning between the upper and lower elongated elements. In some embodiments, each upper elongated element includes a downwardly extending dip portion forming a void region in the facemask. In some embodiments, the bridge elements are positioned below the upper elongated elements to form a void region in the facemask. In some embodiments, the facemask includes only one single bridge element, which may be the only portion of the facemask connecting the cage portions to one another. In some embodiments, the facemask does not have a bridge element.

Representative embodiments of the present technology include a facemask having a first anterior-lateral cage portion, a second anterior-lateral cage portion, and one or more laterally extending bridge elements connecting the first cage portion to the second cage portion. Each of the cage portions may include an upper elongated element, a lower elongated element, and an upright elongated element spanning between the upper and lower elongated elements. In some embodiments, each upper elongated element includes a downwardly extending dip portion forming a void region in the facemask. In some embodiments, the bridge elements are positioned below the upper elongated elements to form a void region in the facemask. In some embodiments, the facemask includes only one single bridge element, which may be the only portion of the facemask connecting the cage portions to one another. In some embodiments, the facemask does not have a bridge element.

A sports helmet kit has a shell, attachable face guard, composite helmet liner, and fit pods to improve and customize the fit of the helmet to the wearer. The composite liner consists of a base liner and a selected group of fit elements, for example, fit pods, removably attached to the inner surface of the base liner (i.e., the surface of the base liner facing the wearer's head). The fit pods are selected from a set of fit pods having different properties, for example, different sizes, thicknesses, densities, and cross-sections. The selection of fit pods from the set may be aided by taking anatomical measurements of the wearer's head and analyzing the measurements with respect to the geometry of the helmet to produce a pressure map. The measurements may be taken by physical contact or by non-contact means. The fit pods may be selected to optimize a pressure map, and thus optimize the fit, for a given wearer of the helmet.

A sports helmet kit has a shell, attachable face guard, composite helmet liner, and fit pods to improve and customize the fit of the helmet to the wearer. The composite liner consists of a base liner and a selected group of fit elements, for example, fit pods, removably attached to the inner surface of the base liner (i.e., the surface of the base liner facing the wearer's head). The fit pods are selected from a set of fit pods having different properties, for example, different sizes, thicknesses, densities, and cross-sections. The selection of fit pods from the set may be aided by taking anatomical measurements of the wearer's head and analyzing the measurements with respect to the geometry of the helmet to produce a pressure map. The measurements may be taken by physical contact or by non-contact means. The fit pods may be selected to optimize a pressure map, and thus optimize the fit, for a given wearer of the helmet.

A surgical apparel system including a surgical helmet including a peripheral device and surgical garment. The surgical helmet comprising a face frame, a sensor, and a coupling member at least partially disposed within a recess of the face frame. The surgical garment configured to be at least partially disposed over the surgical helmet to provide a barrier between a medical environment and a wearer, the garment comprising an attachment element configured to removably engage the coupling member of the helmet to couple the garment to the helmet. The sensor positioned and configured to detect when the attachment element is engaged with the coupling member and to transmit a signal a controller related to operation of the peripheral device based on the engagement of the attachment element with the coupling member. The controller coupled to the sensor configured to control the peripheral device based on the signal from the sensor.

A surgical apparel system including a surgical helmet including a peripheral device and surgical garment. The surgical helmet comprising a face frame, a sensor, and a coupling member at least partially disposed within a recess of the face frame. The surgical garment configured to be at least partially disposed over the surgical helmet to provide a barrier between a medical environment and a wearer, the garment comprising an attachment element configured to removably engage the coupling member of the helmet to couple the garment to the helmet. The sensor positioned and configured to detect when the attachment element is engaged with the coupling member and to transmit a signal a controller related to operation of the peripheral device based on the engagement of the attachment element with the coupling member. The controller coupled to the sensor configured to control the peripheral device based on the signal from the sensor.

Systems and methods of a safety helmet for protecting the human head against repetitive impacts, moderate impacts and severe impacts so as to significantly reduce the likelihood of both translational and rotational brain injury and concussions may be provided. The helmet may include an outer shell, an outer liner disposed within and coupled to the outer shell, and an inner liner disposed within and coupled in spaced opposition to the outer liner. A damper array may allow for omnidirectional movement of the inner liner relative to the outer liner and the outer shell.

A multilayer composite includes adjacent filler layers having a filler material dispersed within a first polymeric matrix and an intervening-layer disposed between the adjacent filler layers. The intervening-layer comprises nanoplatelets embedded within a second polymeric matrix and are aligned substantially parallel to the adjacent filler layers. The intervening-layer is configured to fail upon application of a force to the multilayer composite that is greater than or equal to a predetermined force threshold.