A footwear construction includes a sole assembly including a first midsole platform, a second midsole platform below the first midsole platform, a spring plate disposed between the first and second midsole platforms, and an outsole layer disposed below and joined directly with at least one of the plate, the first and the second midsole platforms. The outsole layer can be substantially the only layer below the plate in the forefoot region of the footwear so an underfoot force engaging the outsole layer is transmitted directly to the plate, which also can have an upward curving, multi-radii transition portion extending from a lowermost portion to a forward most portion of the plate so as to roll a wearer's foot forward into a next stride in a gait cycle of the wearer. The plate can define an aperture. A mounting cap can extend through the aperture and can receive a traction spike.

A footbed for use in footwear is provided. The footbed assembly includes a resilient, flexible material (e.g. EVA or PU foam) that extends the entire length of the footbed. a heel plate made from a material that is more rigid (plastic, carbon fiber) than the resilient foam attaches to the flexible material. The shape of the resilient footbed defines a geometry that provides support and comfort to the user by reducing peak pressures, improving cushioning, and enhancing foot support. The resilient foam and heel plate defines the shape of the midfoot R2 and rearfoot R1 of the footbed while the resilient flexible foam continues forward to define the shape of the forefoot R3 region of the footbed.

A shoe insole includes a semi-rigid shell for providing a wearer with extended comfort. The semi-rigid shell includes a notch which is located on the outward side of the wearer's foot and accommodates pronation of the foot during use. Additionally, the semi-rigid shell includes an extended side portion which is located opposite of the notch side on an inner side of the wearer's foot. The semi-rigid shell is shorter in length than the length of a shoe sole and slightly shorter in width and may be combined with an insole comfort cover to provide cushion between the wearer's foot and the semi-rigid shell.

A system and method directed for a footwear insert whereby the insert provides a more efficient and durable method for providing cushioning in footwear and utilizes a cushioning method that uses deflection as a way to provide cushioning similar to a trampoline that is durable, retains its shape over time, and has very little energy loss.

Systems and methods are disclosed including a tri-layer orthotic system having a heel portion and a forefoot portion to support respective heel and forefoot portions of a foot through at least a portion of a gait cycle. The tri-layer orthotic system can include an upper layer suspended over a mid-layer and a base layer to create a rear spring section, a mid-spring section, and a front spring section. A distal toe portion of the mid-layer can form the forefoot portion of the tri-layer orthotic system and a heel upper layer portion of the upper layer can form the heel portion of tri-layer orthotic system.

A plate is used for a sole that forms a part of a shoe. The plate includes a reinforcement portion composed of a composite material containing a synthetic resin and a plurality of fibers. The plurality of fibers in the reinforcement portion each have a weight average fiber length not shorter than 0.4 mm and not longer than 7.0 mm and have such an orientation property that orientations thereof are aligned in a foot length direction.

The present invention relates to an upper for a shoe, comprising: a medial padding located in a medial portion of a heel area of the upper, wherein the medial padding comprises a first shape; a lateral padding located in a lateral portion of the heel area of the upper, wherein the lateral padding comprises a second shape; wherein the first shape differs from the second shape, wherein the lateral padding is arranged closer to a sole of the shoe than the medial padding, and wherein the lateral padding is arranged closer to a rear of the shoe upper than the medial padding.

In at least some embodiments, an orthotic footbed assembly includes a three-dimensional footbed that closely approximates a size and configuration of a particular foot and at least one orthotic feature additively coupled to the three-dimensional footbed. In at least some other embodiments, a method of making the orthotic footbed assembly includes direct printing of orthotic features onto a 3-D footbed. Another method includes indirect printing of orthotic features and applying these features onto to a 3-D footbed. And yet another method includes direct printing of orthotic features onto a 2-D blank footbed and then conducting a three-dimensional forming operation to make the orthotic footbed assembly.

The present invention relates to a pad for strengthening the muscle of the sole of the foot, and an insole including same. The subject matter of the present invention is a pad for strengthening the muscle of the sole of the foot, and an insole including same, the pad comprising: an arch support part for supporting the arch portion; a forefoot support part formed at the front of the arch support part to support the forefoot portion; and a connecting passage part for connecting the arch support part and the forefoot support part, wherein weight moves to the forefoot portion through the outer side of the sole of the foot after a load is applied to the rearfoot portion during walking, and the metatarsal bones come into contact with the forefoot support part and are stimulated so that driving power is generated in the direction between the big toe and the second toe, and thus walking is corrected.

The present invention describes a shaped footwear device intended to be used as a supportive insole or orthotic and a system and methods for making the same. The footwear device includes a top foam layer, a light-cured composite material layer, and a bottom textile layer. The footwear device is created by conforming a pre-cured insole assembly to the plantar surface of a foot or foot mold and then exposing the pre-cured insole assembly to light to create a shaped footwear device with a light-cured composite material support plate.