A last for forming an upper of an article of footwear includes an exterior surface, where the exterior surface includes a plurality of three dimensional structural surface components disposed over at least 50% of the exterior surface of the last.

In one aspect, the present disclosure provides a knitted component comprising a course with a plurality of loops. An inlaid strand formed of a second yarn may be included in the knitted component. A first portion of the course may be formed with a first yarn and a second portion of the course may be formed with the second yarn. The inlaid strand may be inlaid within the first portion of the course.

Described are materials for a shoe upper, in particular for soccer shoes, with a particularly low weight. The material includes an inner polyurethane layer, an outer polyurethane layer, and a textile reinforcing layer. The textile reinforcing layer is arranged between the inner polyurethane layer and the outer polyurethane layer. The inner polyurethane layer and the outer polyurethane layer comprise thermoset polyurethane. The textile reinforcing layer comprises apertures through which the inner polyurethane layer and the outer polyurethane layer are connected to each other.

An article of footwear can include an upper. The upper includes a knitted portion having yarns partially fused to adjacent yarns and filaments of the partially fused yarns that are partially fused to adjacent filaments. Methods for manufacturing an article of footwear including an upper having a partially fused knitted portion include applying heat with or without pressure to form the partially fused knitted portions.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

An upper shell panel may be placed between first and second sections of a mold. The first section may include one or more expansion cavities and the second section may include one or more pour cavities. A foam-producing chemical mixture may be delivered into the one or more pour cavities and the mold may be closed. The delivered foam-producing chemical mixture may be allowed to expand within the closed mold and to force regions of the upper shell panel into the one or more expansion cavities. The upper shell panel may then be removed from the mold subsequent to the expansion of the delivered mixture.

A footwear upper made of a knitted engineered fabric. The upper includes a front portion (2) for covering the upper part of the foot, an intermediate portion (3) corresponding to the insole, and a rear portion (4) for covering the heel. The front (2), intermediate (3) and rear (4) portions are produced with an engineered fabric composed of an internal core (5) and a pair of external layers (6 and 7) of knitted fabric. The upper is made as one piece and already contoured during the machining stage and is ready to be applied to the sole without any other type of machining, except for the possibility of sealing for joining the first portion to the third laterally. Due to the different types of machining of the engineered fabric with which it is made, the upper acquires structural features which are transformed into functional features for footwear.

A figure skating boot has a monocoque structure formed of monocoque material including a sole portion to receive the foot thereon, inner and outer side wall portions, a heel cup portion about the heel, two ankle portions extending over the ankles, and front and rear mounting surfaces below the sole portion for connection to front and rear ends of a mounting frame, for example the mounting frame of a skate blade. A heel member is formed separately from the boot and is supported by the monocoque material to extend downwardly from the heel end of the sole portion so that the rear mounting surface is at the bottom of the heel member. Each ankle portion is joined to the respective side wall portion by a relief junction enabling the ankle portions of the monocoque structure to be flexed relative to the side wall portions of the monocoque structure.

In certain aspects, the inventive subject matter is directed to production of constructs of footwear and components thereof by jet extrusion. The inventive subject matter contemplates novel processes for making such constructs using jets or streams of materials that solidify as fibers, and which form into two- or three-dimensional webs as they are collected. The webs may be in the nature of films, membranes, or mats. In some embodiments, the inventive subject matter generally relates to nonwoven textiles consisting of webs of superfine fibers, i.e., fibers with diameters in nanoscale or micronscale ranges.

Described are materials for a shoe upper, in particular for soccer shoes, with a particularly low weight. The material includes an inner polyurethane layer, an outer polyurethane layer, and a textile reinforcing layer. The textile reinforcing layer is arranged between the inner polyurethane layer and the outer polyurethane layer. The inner polyurethane layer and the outer polyurethane layer comprise thermoset polyurethane. The textile reinforcing layer comprises apertures through which the inner polyurethane layer and the outer polyurethane layer are connected to each other.